Roller Crusher

Roller Crusher
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Introduction
The 2PG roller crusher is mainly used to crush materials with medium and high hardness in metallurgy, building materials, refractory and other industries. The roller crusher is composed of rollers, spherical roller bearing, pressing and adjusting devices, drives and other components. There is a wedge or shim type adjusting device fitted between the two rollers, and there is an adjustment bolt at the top of the wedge device. When the bolt is adjusted to pull up the wedge, the wedge will lift the movable roller away from the fixed one.

Production capacity: 12-350t / h

Applications
The roller crusher is applicable to metallurgy, mining, cement, chemicals, refractory, ceramics and other industries. It is a common stone crusher in highway construction, water conservancy project, building material crushing, sand processing and other fields.

Applicable materials: granite, basalt, diabase, shale, quartz stone, river gravel, limestone, iron ore, coal, nonferrous metal ores, pebbles, etc.

Advantages
1. This is a hydraulic crusher equipped with advanced intelligent hydraulic control system. The system enables the selection of different working pressures according to the desired hardness and particle size of the material, to ensure that the materials are fully and effectively broken.
2. The use of intelligent sensor technology provides double protection for overload occasion with assured pressure relief to make the roller crusher safe and reliable.
3. The roller is specially made, and the roll surface adopts world advanced technology to be wear resistant and durable for long-term use.
4. Our roller crusher adopts the universal joint used by oil industry. The joint features good torsional resistance, durability, and easy installation and maintenance.

How it works
There is a wedge or shim type adjusting device fitted between the two rollers of the roller crusher.

At the top of the wedge device, there is an adjustment bolt. When the bolt pulls the wedge upward, the wedge will lift the movable roller away from the fixed one. In this case, the clearance between the two rollers is larger and as result, the crushed particle size will be larger. On the opposite, if the wedge moves down, the movable roller will be forced by the compression spring to reduce the clearance, and thus the particle size is smaller.

In the case of shim type, the adjusting of particle size is by adding or reducing the number or thickness of the shims. The more the shims are, the larger the clearance will be, and vise versa. The particle size changes with the clearance.

Technical Parameters
SpecificationRoller diameter (mm)Capacity (t/h)Feed size (mm)Particle sizemm (protodrakonov scale of hardness f=8)ReducerMotor
Ф600×400Ф600~12<20<3mm about 75%ZLY180-20-I×2Y180L- 615KW×2
Ф800×600Ф800~25<25<3mm about 72%ZLY280-20-I×2Y200L2- 622KW×2
Ф1000×700Ф1000×700~40<30<3mm about 70%ZLY224-20-I×2Y225M- 630KW×2
Ф1200×700Ф1200~70<40<3mm about 70%ZLY280-20-IZLY280-20-IVY280M- 655KW×2
Ф1200×800Ф1200~70<40<5mm about 65%ZLY280-20-IZLY280-20-IVY280M- 655KW×2
Ф1500×700Ф1500~150<50<3mm about 72%ZLY335-20-IZLY335-20-IVY315L2- 8110KW×2
Ф1500×800Ф1500~150<50<5mm about 70%ZLY335-20-IZLY335-20-IVY315L2- 8110KW×2
Ф1800×800Ф1800~210<60<3mm about 75%ZLY450-20-IZLY450-20-IVY355M2- 8160KW×2
Ф2000×1000Ф2000~350<70<5mm about 72%ZLY560-31.5-IZLY560-31.5-IVY355L1- 6220KW×2

Roller crusher Installation and Maintenance
1) Make sure that the iron is removed from the feed material. If uncrushable foreign items, like the drill bit, fall between the double rollers, the roller crusher will be damaged and stop working. So an iron removing device is necessary to be installed.
2) The cavity of the roller crusher is easily blocked by viscous materials. Before troubleshooting, the crushing machine should be stopped first. Do not loosen the stones when the machine is in operation.
3) Pay attention that when the material to be handled contains a lot of chunks, large pieces of ores can be easily squeezed out from the crushing space. Please protect people injury and machine from damage.
4) After running for a long time, the roller surface will be heavily worn, and then the crushed materials will be too fine. In this case, please adjust the port of discharge or carry out equipment maintenance.
5) Strengthen the inspection of the double roller crusher, and keep the equipment well-lubricated by oiling it on time.

CHENGMING is one of the most outstanding crusher manufacturers based in China. In addition to hammer crusher, we also provide jaw crusher, cone crusher, impact crusher and roller crusher. We keep on innovation and improvement to bring you the most satisfactory crushing equipment.

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