Mould Design
1. Design Team
High product quality and low production cost highly depends on the product design. Appropriate product process makes for stable product quality and reasonable product structure guarantees the stability of mass production.
OKAY, as a professional plastic injection mould and injection moulded product manufacturer, has a powerful design team with rich experience in servicing world-famous enterprises such as TESLA, DELL, Hettich and Panasonic. Our mould design team is made up of 20 technicians good at plastic product development, mould design and mould flow analysis. With mature technologies and rich experience, these design staff will provide you with premium mould design schemes and considerate services.
Detailed Construction of Our Design Team
Plastic Product Development: Two product structural engineers and two product development engineers
Mould design: Two 2D mould designers and ten 3D mould designers
Mould flow analysis: Two mould flow analysts
2. Design Software
CAD/CAXA3. Design Standard
HASCO, DME, MISUMI, LKM, etc.
4. Design Contents
OKAY does well in designing the following products and the moulds for making these products:
a. Auto parts: auto interior, electroplate parts and connecting pipes
b. OA equipment: spur gear, helical gear, toner cartridge and other printing consumables
c. Electronic products: tablet computer, remote control and video camera
d. Home appliances: air conditioner, refrigerator, kettle and toaster
e. Medical equipment: injection syringe, liquid level apparatus, dialyzer and children patient monitor
5. Mould Flow Analysis
Mould flow analysis plays an import role in mould and injection moulded products production. Here why we do mould flow analysis.
a. To help our customers find out the most proper product thickness so as to seek a balance between product quality and production cost.
b. To predict the potential defects like weld line, gas mark or gas trapping on the finished moulded product surfaces and take measures to avoid them when designing the moulds.
c. Through mould flow analysis, we can predict deformation that may occur to the finished injection moulded products. Then, we will modify our mould design and improve product assembly structure to prevent deformation.
d. With the help of mould flow analysis, our mould designers are able to arrange the plastic injection gate and the cooling system of the mould in a reasonable way to achieve optimal processing effects at lower cost.
e. Mould flow analysis offers optimized production process parameters to help customers complete plastic product injection moulding.
