Cooling Table for Further Aluminum Profiles Oxidation Treatment and Saw Cutting

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Website: https://aluminum-solution.com/6-aluminum-extrusion-process-cooling-table.html

Primarily engineered for the continuous handling, cooling, and horizontal conveying of hot-extruded aluminum alloy profiles, seamlessly preparing them for subsequent processes including mechanical stretching (straightening), precision saw cutting, and fixed-length gauging.

Aluminum profiles, after being drawn by the stretcher, will be put on the cooling bed for further oxidation treatment and saw cutting. The aluminum extrusion process cooling table here at JIANENG JINGJIN is available in 57m, with two operational modes: manual and automatic control available to meet your specific needs.

Specifications

Operation mode: Automatic control/ manual control
Length of the production line: 26-57m
Perfectly compatible with 700-ton to 9,500-ton hydraulic aluminum extrusion presses and even larger specialized industrial extrusion lines.
Mechanical stretching and straightening tonnage capacity ranges: 15-600 tons.
Conveyor: belt conveyor:/chain conveyor belt conveyor, hydraulic walking beam system
Cooling method: automatic spray cooling, high pressure air cooling
Lifting system: hydraulic lifting system
Structural Form: The small-scale machine adopts a felt belt type, the medium-sized machine adopts a chain felt belt type, and the large-scale machine adopts a synchronous belt with a translation structure.

Available Cooling Table Configurations

This system features fully automated operation without the need for manual intervention. It delivers high stretching precision with a minimal scrap rate, making it ideal for large-scale, high-capacity, continuous industrial production lines.

This aluminum profile stretching cooling table is designed for synchronized two-operator control to deliver high practicality. It offers universal compatibility with virtually all aluminum profile types and enables rapid specification switchovers, which makes it the mainstream choice for small-to-medium-sized manufacturing facilities.

This configuration provides a streamlined workflow that allows a single operator to manage the entire process. It incorporates enhanced automation modules compared to the two-man setup and utilizes a compact layout that perfectly adapts to small-to-medium-sized short production lines.

Features

There are three conveyors for the cooling table optional: belt conveyor, belt conveyor chain conveyor, hydraulic walking beam system;
The aluminum extrusion stretcher can be designed for one-man operation, which has a video surveillance, through which the stretching length and tension can be seen on the display screen;
The automatic collecting device is available is able to achieve automatic collection, making it easier for recovery and reuse.

Construction

High-Precision Finish Saw & Gauge Table Equipped with a high-resolution absolute rotary encoder to enable rapid, precise positioning. It cuts the cooled aluminum profiles down to final lengths with extreme accuracy, ensuring clean, burr-free cross-sections that satisfy strict downstream assembly or machining specs.
Multi-Chamber Air-Duct Run-Out Table Utilizes advanced aerodynamic cushion principles (air-floating effect) to achieve non-contact, smooth, and high-speed transfer of hot aluminum profiles directly out of the press dye, maximizing surface finish protection.
Automated Profile Batched Distribution Table Automatically transitions the profiles from a multi-strand parallel alignment into single strands or sorted, sequential groups, feeding the finish saw seamlessly and maximizing cutting cycle efficiency.
Pneumatic Transfer Bridge Conveyor System Serves as a critical automated linkage device within the extrusion line to bridge different functional zones (e.g., between the stretcher and the cooling bed, or the cooling bed and subsequent run-out tracks), ensuring profiles cross operational gaps safely and smoothly.
Heavy-Duty Sawing Roller Conveyor A robust, wear-resistant motorized conveyor network that works in tight synchronization with the finish saw to handle material feeding during fixed-length cutting.
Stretcher Leading-Jaw Assembly Accurately and smoothly guides the extruded aluminum profiles arriving from the cooling bed straight into the dynamic front gripping jaws of the stretcher, maintaining perfect axial alignment during high-tonnage tension stretching.
Stretcher Trailing-Jaw Assembly Positioned immediately behind the motorized trailing gripping head (rear jaw) of the stretcher, this crucial apparatus securely catches and guides the straightened profiles as they exit the stretching bay.
Electrical Control Cabinet Integrated with premium Siemens or Mitsubishi programmable PLC controllers paired with heavy-duty Schneider Electric switchgear for robust field logic management.
Fully Automated Fixed-Length Cutting Matrix Achieves high-speed fixed-length cutting while keeping length tolerances strictly within ±0.5mm, designed specifically to minimize scrap rates and optimize metal yield per billet.