ZC-1200H Corrugated Pipe Extrusion Line Manufacturer

ZC-1200H Corrugated Pipe Extrusion Line

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(ID100-OD1200mm)

Designed to produce double wall corrugated pipes ranging from ID100mm to OD1200mm, ZC-1200H extrusion line uses pressured water cooling method to increase the production speed while lowering power consumption, therefore leading to a better productivity and less production cost. Typical materials run on this corrugated pipe line will be HDPE and PP.

Min. pipe ID 100mm
Max. pipe OD 1200mm
Total installation power 890kw
Normal working power 600kw
Max. production speed 4.5m/min
Max. output 1500kg/hr
Overall dimension(L×W×H) 38m×8.5m×4.2m

Components of Corrugated Pipe Extrusion Line

Our corrugated pipe extrusion line is mainly composed of extruder, corrugator, cooling bath, cutting machine and unloading device (tilting table).

Layout of Corrugated Pipe Extrusion Line

Features of Extrusion Line Equipment

Single Screw Extruder

Automatic feeding, alarming when lacking of material;
The hopper combines functions of drying and storing, automatic temperature control with intelligent display;
Extruder screw and barrel are hardened for better wear resistance, increased durability and longer life span;
High-efficiency shield-style screw features a special blends melding section, significantly improving the plasticizing efficiency and output;
PCC control system, PID temperature control, enabling the temperature to be precisely controlled at ±1°C;
Fully automatic running of the entire extrusion line;

Pipe Corrugator, Model ZC-1200H

Utilizing water cooled mould blocks, the speed of pipe corrugator is greatly improved; The maximum speed reaches 4.5m/min;
High efficiency vacuum system ensures optimal pipe forms;
Mould block temperature control system assists in further optimizing the quality of corrugated pipes;
Quick and easy mould changeover, efficiently shortening the downtime;
Synchronous operation with other equipment such as extruders;
Moulds are compatible to ZC-600H, ZC-1000H and ZC-2000H extrusion lines;

Spray Cooling Bath, Model 1200

Haul-off unit is fitted at the end of the cooling tank, ensuring the corrugated pipes are stably conveyed into cutting machine;
Blow off system is equipped to thoroughly remove the residual water from the surface of corrugated pipes;

Automatic Sawdust-free Cutting Machine, Model 1200

Swarfless cutting, hydraulically-fed cutting knife ensures precise and burr-free cutting of pipes;
Auxiliary inspection mechanism allows the cutting knife to be precisely positioned;

Pipe Unloading Device (Tilting Table), Model 1200

The height of tilting table is adjustable electrically, providing ease of operation;
Equipped with automatic pipe weighing system;