Top Mounted Magnetic Agitator Manufacturer

Top Mounted Magnetic Agitator

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Jing Liang top mounted magnetic agitators are dedicatedly developed for CIP (Cleaning in Place) and SIP (Sterilization in Place) according to the highest standards in pharmaceutical and food industry.

A significant feature of our top-mounted magnetically-driven agitator is the metallic containment shell that provides the best sealing solution to ensure long term continuous operation without leakage.

You can contact us for a quotation or with any questions you may have on this product.

Structures

2. - Sterilization by steam in tank
  - Steam condensate outlet pipe
  - Containment shell
  - Steam sterilization passageway
  - Steam in tank
2. - Sterilization by external pure steam
  - Pure steam inlet
  - Containment shell
  - Steam sterilization passageway

Features

No dynamic seal;
Excellent isolation performance;
Zero leakage;
High safety and durability;

Energy saving by 30%;
Extremely low maintenance costs;
In compliance with the FDA and GMP requirements;

Technical Data

JL-S10G

Applicable tank capacity: 5-50L
Rated output torque: 1.8Nm
Rated stirring speed: 0-1200 rpm

JL-S30G

Applicable tank capacity: 10-130L
Rated output torque: 7.8Nm
Rated stirring speed: 0-1000 rpm

JL- S50G

Applicable tank capacity: 50-200L
Rated output torque: 12Nm
Rated stirring speed: 0-800rpm

JL- S100G

Applicable tank capacity: 50-200L
Rated output torque: 26Nm
Rated stirring speed: 0-800rpm

JL-S500G

Applicable tank capacity: 200-1000L
Rated output torque: 75Nm
Rated stirring speed: 0-600rpm

JL-S1000G

Applicable tank capacity: 500-3000L
Rated output torque: 180Nm
Rated stirring speed: 0-500rpm

JL -S3000G

Applicable tank capacity: 2000 -5000L
Rated output torque: 420Nm
Rated stirring speed: 0-400rpm

JL -S5000G

Applicable tank capacity: 3000 -8000L
Rated output torque: 600Nm
Rated stirring speed: 0-300rpm

JL -S10000G

Applicable tank capacity: 5000 -20000L
Rated output torque: 1000Nm
Rated stirring speed: 0-260rpm

JMaterial:
Cleaning parts are 316L stainless steel, rest parts are 304 stainless steel; Standard
Configurations:
sanitary ceramic bearings; impeller and shaft can be made of high grade corrosion resistant materials
Sterilization temperature:
100-135℃
Hygienic design:
Compliant with design of CIP and SIP; CIP and SIP control units are optional;
Impeller options:
Six flat blade turbine impeller (Rushton turbine), six inclined blade turbine impeller (pitched blade turbine), 3-blade propeller, low shear impeller (specially for cell suspension cultures), microcarrier spin filter;
Motor options:
For low speed and small torque application: servo motor is standard; For high-speed and high torque applications: variable frequency drive with speed control;
Optional configurations:
Stepless speed control, control panel, other types of impellers;
Improvement & replacement:
We also upgrade and replace customers’ older existing mixing system by redesigning of customer-specific magnetic agitators to replace their mechanical sealing agitator or other mixers;

Gallery

Top mounted magnetic agitator with various types of specifications
Top mounted magnetic agitator with various types of specifications
JL-S1000G Top mounted magnetic agitator
JL-S500G Top mounted magnetic agitator
JL-S30G Top mounted magnetic agitator

Advantages of top mounted magnetic agitator compared to bottom mounted magnetic agitator

No effects of polarization and magnetization to cell cultures;
No fouling and scaling;
No any metal dust (which may be generated during operation of slide bearing in bottom mounted magnetic agitator, resulting a shorter service life);
Top mounted magnetic agitator features a long service life of over 10 years;
Top mounted magnetic agitator can be as competent for any application as a mechanical stirrer, while solving the disadvantages of low power, small torque and low speed;

Performance comparison between magnetic agitator and agitator with mechanical seal

Based on many advantages and mature technologies, top mounted magnetic agitator plays a vital role in today’s applications that places high demands on sterility and reliability such as food, pharmaceutical, electronic and other industries. Top mounted magnetic agitator is perfect solution to replace conventional agitator with mechanical seal.

Item	Agitator with mechanical seal	Top mounted magnetic agitator
Output torque	For most applications	For most applications
Stirring speed	For most applications	For most applications
SIP	Basically meet requirements	Better meet requirements
CIP	Basically meet requirements	Better meet requirements
Cleanability	General	Good
Service life	Short	Long
Leakage	3-5ml/h	Zero
Infection control	More likely to be infected	Very unlikely to be infected
Maintenance	Frequent and complicated	Simple
Initial investment	Low	High
Metal dust	Such as graphite dust will be produced	Non
Material	Graphite is contained	No graphite
Invalid consumption	Very high	Very low

Applications of Top Mounted Magnetic Agitator

2. JL-S1OG top mounted magnetic agitator for 15L glass animal cell bioreactor
  - Low noise, low shear rate, low power;
  - Agitator shaft with wire mesh rotating filter;
  - Agitator can work together with glass vessel for sterilization;
  - Motor can be dismantled less than 10 seconds;
  - Allowing for long-term continuous operation;
  - Zero-leakage, completely eliminating the problem of leakage;
2. JL-S30G top mounted magnetic agitator for 60L stainless steel animal cell bioreactor
  - Low noise, low shear rate, low power;
  - Agitator shaft with wire mesh rotating filter;
  - Agitator can work together with vessel for sterilization in place;
  - Motor can be dismantled less than 10 seconds;
  - Allowing for long-term continuous operation;
  - Zero-leakage, completely eliminating the problem of leakage;
2. JL-S100G top mounted magnetic agitator for 100L stainless steel bacteria fermentation vessel
  - Low noise, high speed, high torque;
  - With gas dispersion type multi-stage paddle impeller;
  - Combining features of stirring and mixing, even and rapid;
  - Agitator can work together with vessel for sterilization in place;
  - Allowing for long-term continuous operation;
  - Zero-leakage, completely eliminating the problem of leakage;
2. JL-S3000G top mounted magnetic agitator for 3000L stainless steel cell suspension culture bioreactor
  - Low noise, medium torque, low shear rate;
  - With low shear multi-stage paddle impeller;
  - Combining features of stirring and mixing, even and gentle;
  - Suitable for animal cell suspension culture;
  - Agitator can work together with vessel for sterilization in place;
  - Allowing for long-term continuous operation;
  - Zero-leakage, greatly improving productivity;
2. JL-S5000G top mounted magnetic agitator for 5000L genetically engineered bacteria culture fermentation tank
  - High speed, high torque, high shear rate;
  - With gas dispersion type high shear multi-stage paddle impeller;
  - Combining features of stirring and mixing, even and rapid;
  - Suitable for high density bacteria cultivation;
  - Agitator can work together with vessel for sterilization in place;
  - Allowing for long-term continuous operation;
  - Zero-leakage, greatly improving productivity;