Magnetic Separator (Roller Type Separator for Chip Removal)

Magnetic Separator <small>(Roller Type Separator for Chip Removal)</small>
Magnetic Separator <small>(Roller Type Separator for Chip Removal)</small>
Magnetic Separator <small>(Roller Type Separator for Chip Removal)</small>
Magnetic Separator <small>(Roller Type Separator for Chip Removal)</small>
Magnetic Separator <small>(Roller Type Separator for Chip Removal)</small>
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Magnetic separator is a roller type separator designed to remove chips. The magnetic rollers, driven by the reducer, rotate at high speed and attract the chips in the coolants. At the same time, chips stuck on the roller will be squeezed and scraped away from the roller by the scarping plate while the liquid will come out.

Functions of Magnetic Separator
1. It could effectively reduce the revisions of grinding wheels, promote the surface smoothness of workpiece and extend the lifespan of grinding wheels and coolants.
2. It not only mitigates the labor intensity but also decrease the pollution caused by coolants. Usually, this magnetic roller separator is matched with the paper filter to have higher filtration accuracy.

Applications of Magnetic Separator
Given the above fact, this separator has become an ideal auxiliary device for the grinding machines and automatic processing lines in industrial productions. Now, there are two types of magnetic separators available now, which respectively adopt the ferrites and NdFeB. The magnetic flux density of the former is 1000Gs, the latter’s is about 3000 to 5500Gs.

Technical Data Unit(mm)
Model Main Parameters Assistive parameters
Flow Rate L/min Water inlet 01 Water outlet 02 Width A Length B Height H Height of water inlet (H1) Overall height (H2) Motor Power(W)
ZHCF-25 25 G2 80x100 320 200 190 115 320 40
ZHCF-50 50 G2 80x150 320 320 190 115 320 60
ZHCF-75 75 G2 80x200 320 380 190 115 320 60
ZHCF-100 100 G2 100x200 320 450 190 115 320 90
ZHCF-150 150 G2 100x250 320 510 190 115 320 90
ZHCF-200 200 G2 100x300 320 570 190 115 320 90
ZHCF-250 250 G3 120x200 550 450 190 115 320 120
ZHCF-300 300 G3 120x300 550 570 190 115 320 120
ZHCF-400 400 G3 100x350 550 700 240 160 450 120
ZHCF-500 500   100x450 550 850 240   450 120
ZHCF-600 600   100x550 550 950 240   450 180
ZHCF-800 800   100x700 550 1100 240   450 180
ZHCF-1000 1000   150x700 650 1200 400   720 250
ZHCF-1200 1200 or the upper inlet 150x900 650 1500 400   720 250
ZHCF-1500 1500   150x1100 650 1800 400   720 250
ZHCF-2000 2000     800 1200 550      
ZHCF-2500 2500     800 1600 550      
ZHCF-3000 3000     800 1800 550      
ZHCF-X X  

Note
1. The water inlet could be mounted at the side, rear and upside of the device. The outlet could be at the lower or side part(better at the lower part if the water flow is large). The inlet and outlet could be mounted depending on customers’ requirements.
2. As for a long-time suspension, users need to clean the tank regularly to remove sundries;
3. The work flow need be set according to the nominal data or the overly large flow will impair the separation accuracy;
3. Chips(not powders), especially the steel chips will accelerate the abrasion of rollers and reduce the separator’s lifespan;
4. If the amount of chips to be filtered rises suddenly, users need to adjust the interval between the roller and the outer wall of magnetic drum, or the absorption amount of the wall will increase sharply and the roller can pass thorough the rolling area(where the absorbed chips to be squeezed).

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