Solventless Laminator WRJ i9-1300A
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Two-layer lamination machine for use with solventless adhesives, operation more simple
The solventless lamination machine is primarily designed for the production of flexible packaging by bonding two layers of flexible films with solventless adhesive. It joins together different flexible packaging webs to create a two-layer structure as the packaging laminate for various industries such as , , , , , , , and more. With options of BOPP, VMPET, PE, PET, VMCPP, CPP, nylon and paper as the main materials for lamination, our SINSTAR two-layer laminator provides a highly efficient, solvent-free lamination process, guaranteeing you the greatest possible performance.
Basic Information
- Layer Number of Laminated Film: 2 layers
- Max. Lamination Width: 1350mm
- Max. Unwind Diameter: 800 mm
- Max. Rewind Diameter: 800 mm
- Max. Power: 70 kW
- Temperature Control: 2
- Adhesive Mixer: 1 (WRJ5-2)
- Weight: 8800kg
- Dimensions (L×W×H): 6000×2600×2550mm
Substrate Types
- BOPP: 18-50µm
- VMPET: 12-30µm
- PE: 30-100µm
- PET: 12-30µm
- VMCPP: 20-60µm
- CPP: 30-100µm
- Nylon: 15-30µm
- Paper: 30-100gsm
Specifications
| Machine Model | WRJ i9-1300A Solventless Lamination Machine |
| Layout | Left side (facing machine): coating unit, first unwind unit Right side (facing machine): rewind unit, lamination unit, second unwind unit |
| Max. Machine Speed | 450m/min |
| Lamination Method | Two-component solventless lamination |
| Lamination Speed | 20-400 m/min (depending on the properties of substrates and adhesives) |
| Lamination Width | 500mm~1350mm (shaftless chucking) |
| Max. Unwind Diameter | 800 mm |
| Max. Rewind Diameter | 800 mm |
| Max. Web Width | 1350mm |
| Max. Paper Core Length | 1350mm |
| Paper Roller Diameter | 3 inches: 76mm (ID) × 96mm (OD) |
| Guide Roller Length | 1450mm |
| Coating Weight (solventless adhesive) | 0.8~2.3g/ m² |
| Layer Number of Laminated Film | 2 layers |
| Temperature of Nip Pressure Roller | Room temperature -- 60℃ |
| Temperature of Steel Coating Roller | Room temperature -- 50℃ |
| Total Power | Approximately 70 kW |
| Power Supply | Three-phase five-wire, 380V±5%, 50Hz |
| Clean Air Pressure | 0.6 Mpa |
| Machine Color | Ivory white |
| Machine Weight | Approximately 8800 kg |
| Dimensions (L×W×H) | 6000mm×2600mm×2550mm |
Features
- A combination of ergonomic design and green packaging wisdom
- Protection against incorrect mixing ratio
- Coating gap memory system
- Error-free precise tension control
- Accurate coating weight measurement system to ensure the coat weight consistency
- Automatic mixer and dispenser for solvent-free adhesives
- Advanced green and eco-friendly packaging technology
- Wrinkle-free lamination when working on 0.06 mm thick aluminum foils
- Process parameters online printing out
- Bubble-free surface for laminated aluminum foils
- Applicable for highly viscous adhesive feeding and coating operations
- Accurate swing arm tension control for ensuring the accuracy of aluminum foil movement
- Motor control for active unwinding of aluminum foils
- Special taper tension at rewinding station for laminated films of aluminum foil structure
- Stronger capabilities with five roller coating system
- Closed-loop tension control via dancer roller
FAQs
Solventless lamination does not use any chemical solvents to bond the layers of material together and therefore it is considered to be a more environmentally friendly option that simultaneously does less harm to the wellbeing of the operator, as it does not release any harmful chemicals into the air.
Solventless lamination machines can be applied in a wide range of scenarios, mainly at the service of flexible packaging businesses, such as food packaging, pharmaceutical packaging, and packaging manufacturers for personal care items and building materials.
The solventless laminator is capable of creating laminated film with two-layer structure.
This solvent-free laminating machine offers versatile possibilities to laminate BOPP, VMPET, PE, PET, VMCPP, CPP substrates and more.
This laminating machine features effortless operation and eco-friendly production achieved by solvent-free lamination method.
Yes, the solventless laminator can be customized based on your requirements.