Vacuum Mixing Emulsifier
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ZRX-30/50
Our advanced vacuum mixing emulsifier is designed for the production of creams, emulsions, and pastes across industries such as pharmaceuticals, cosmetics, food, and chemicals. This mixing equipment is a highly efficient and versatile tool, tailored to meet the demands of today’s quality-driven production environments.
This vacuum mixing emulsifier includes an emulsifying tank, oil-phase and water-phase storage tanks, a vacuum system, hydraulic system, and an electric control panel—ensuring seamless integration and optimal functionality throughout your production process.
Technical Specifications
| Model | | | |
| Emulsification Container | Container Volume | 50L | 80L |
| Working Volume | 30L | 50L | |
| Permissible Working Pressure | Inner tank: -0.1MPa, Jacket: 0.1MPa | ||
| Permissible Working Temperature | ≤100°C (Inner tank: ≤120°C, Jacket: ≤100°C) | ||
| Slow-Speed Frame Type Agitator | Rotation Speed | 0-60r/min (variable frequency speed control) | |
| Power | 0.37kW | 0. 75kW | |
| High-Speed Homogenizer | Rotation Speed | 0-3500r/min (variable frequency speed control) | |
| Power | 1.5kW | ||
| Vacuum Degree Inside Tank | -0.097MPa | -0.098MPa | |
| Medium-Speed Dispersing Agitator | Rotation Speed | 0-960r/min (variable frequency speed control) | |
| Power | 1.5kW | ||
| Vacuum Pump | Model | 2BV2060 | |
| Power | 1.1kW | 0.81kW | |
| Type | Liquid Ring Vacuum Pump | ||
Features
- All parts in contact with materials are made of SUS316L stainless steel with a mirror-polished interior and exterior, fully meeting GMP standards for hygiene and durability.
- Equipped with fully automated controls and pipelines from leading brands like Siemens and Schneider, mixing machine ensures stable, reliable operation and precise adjustments.
- Easy Cleaning with CIP System: The emulsifying tank is fitted with a CIP (Clean-in-Place) system, offering efficient and thorough cleaning, essential for maintaining hygiene standards with minimal downtime.
- Three-Stage Stirring in a Vacuum Environment: With a three-stage stirring system that operates within a vacuum, the emulsifier prevents foam formation and contamination, optimizing the purity and consistency of your products.
- Advanced Homogenizing Technology: The high-speed homogenizer reaches up to 0-3500r/min, with low-speed stirring adjustable up to 0-65r/min, offering versatility for different production requirements.
Safety protection measures
- The lifting mechanism is disabled when discharging materials, preventing any potential collision between the stirring device and the emulsifying tank.
- The tank cover cannot tilt unless it has been fully raised to the highest position, safeguarding against accidental contact with the stirring device.
- During positive pressure discharge, a secure latch connects the tank body to the cover, and the lifting mechanism is deactivated to prevent movement.
- When the vacuum system is active and the tank is under negative pressure, the lifting mechanism is locked to maintain the system safe and stable.
- Once the tank cover is raised, the stirring mechanism is automatically disabled, reducing the risk of operator injury.