This steel wire hot-dip Galfan coating line is also called Galfan coated steel wire production line. It is suitable for the galvanizing of various steel wires, including low carbon steel wire, medium carbon steel wire, and high carbon steel wire. You are welcome to see more details on this steel wire galvanizing equipment below.

Specification of the steel wire hot-dip Galfan coating line

• Steel wire: high/medium/low carbon steel
• Diameter: 1.6~4.0mm, 4.0~8.0mm
• Plating thickness: 80～650 g/m²
• Wire number: 12～40 wires
• DV value: 60～180 mm•m/min
• Production capacity: 2000～40000 ton/year

Process flows for different steel wire hot-dip Galfan coating line
Traditional single layer galvanizing technique (complex flux solution treatment)
Wire feeding (disk type/spool type) - electrolytic degreasing - hot water rinsing - fumeless acidic rinse - water rinsing - drying - hot-dip galvanizing (electricity/natural gas/ liquefied petroleum gas) - wiping (nitrogen) -air/water cooling - post treatment (passivation/waxing) - wire take-up (inverted type/spool type)

Latest single galvanizing technique (exclusive flux solution for Galfan coating of the steel wire hot-dip Galfan coating line)
Wire feeding (disk type/spool type) - electrolytic degreasing - water rinsing - fumeless acidic rinse - water rinsing - flux solution (exclusive flux solution for Galfan coating) - drying - hot-dip galvanizing (electricity/natural gas/ liquefied petroleum gas) - wiping (nitrogen) -air/water cooling - post treatment (passivation/waxing) - wire take-up (inverted type/spool type)

Traditional double layer galvanizing equipment
Wire feeding (disk type / spool type) → Electrolytic degreasing → Water rinsing → Fumeless acid pickling → Water rinsing → Flux treatment → Drying → Hot-dip galvanizing (electric heating / natural gas / liquefied petroleum gas) → Wiping (nitrogen wiping / pad wiping) → Cooling (air cooling / water cooling) → Galfan flux treatment → Drying → Hot-dip Galfan coating (electric heating / natural gas / liquefied petroleum gas) → Wiping (nitrogen wiping) → Cooling (air cooling / water cooling) → Post-treatment (passivation / waxing) → Wire take-up (vertical drop coiler with pattern-lay / dead block coiler)

Among the steel wire hot-dip Galfan coating lines specified above, we recommend the latest single galvanizing technique using exclusive flux solution for Galfan coating. The reasons are as follows.

• No extra machines are needed on the basis of traditional techniques, saving you 15-20% equipment investment.
• Our patented flux solution for Galfan coating is cheaper than that of traditional single Galfan plating and double Galfan plating, making the production cost 12-16% lower.
• The Galfan layer is plated at one time, so the coating is better adhesive, toughness, torsion resistance, and smoothness than that treated by traditional techniques.