Rigid Cage Stranding Machine, KJ630
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Rigid stranding line for manufacturing copper and aluminum conductors with large cross sections
Rigid Cage Stranding Machine: Efficient Stranding for Large Cross-Section Conductors
Introducing our rigid cage stranding machine, the KJ630, designed for the efficient manufacturing of copper and aluminum conductors with large cross-sections. This advanced stranding machine eliminates the need for backtwist during the stranding process, ensuring high-quality results. Additionally, it can handle both round and sector-shaped conductors, as well as pre-twisted compaction operations for segmented conductor.
Features
- Robust frame structure for enhanced rigidity and high-speed operation
- Dual active traction and support devices for increased strength and pulling force
- Natural wire distribution system to prevent conductor abrasion during stranding
- Automatic wire breakage detection and immediate machine stoppage for enhanced safety
- PLC control for smooth operation, reliable performance, and high automation
Specifications
| No. of Drums in cage | 6, 12, 18, 24, 30, 36 |
| Dia. of single wire | copper: 1.5-4.5mm |
| aluminium: 1.8-5.0mm | |
| aluminium alloy: 1.5-4.5mm | |
| Cage rotating speed | 6-bobbin: 200 r/min 12-bobbin: 180 r/min |
| 18 bobbin: 160 r/min 24 bobbin: 140 r/min | |
| 30 bobbin: 120 r/min | |
| Stranding pitch | 6 bobbin: 37-500 mm 12 bobbin: 44-590 mm |
| 18 bobbin: 52-694 mm | |
| 24 bobbin: 61-819 mm | |
| 30 bobbin: 72-1100 mm | |
| Line speed | 6.9~53m/min |
| Sizes of bobbin in cage | PND 630 |
| Centre height | 1100mm |
| Capstan unit | Ø2000 (2500) Dual pulling Capstan |
Details
Pay-Off
- Pneumatic tension control for uniform payout tension
- Automatic machine stoppage in case of wire breakage
Wire Guide
Stranding Cage
Take-Up
- Motorized wire clamping with mechanical and electrical protection mechanisms
- Easy loading and unloading of wire bobbins
- Synchronization with the main machine for continuous tension during operation and delayed stoppage after machine shutdown
Double Wheel Capstan
- Dual-driven wheels with natural wire distribution to prevent conductor damage
- Pneumatic pressure system to prevent cable slippage during startup
- Excellent synchronization and pulling force
- Safety overload protection with pin coupling
Meter Counter
- Non-contact electronic meter counter for accurate and reliable measurements
- Mechanical meter counter included
Control System
- Siemens PLC control for smooth operation and reliable performance
- All technical parameters adjustable via the touchscreen interface, with the ability to store production process parameters
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