Microwave Vulcanization Oven (UHF) Manufacturer

Microwave Vulcanization Oven (UHF)

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Vulcanization system for curing rubber profiles

JWL-18T-XT/C Gas or electrical heating

JWL-12T-XG

JWL-12T-X

Microwave vulcanization oven (UHF) is used for vulcanizing rubber seals in high-speed rail part manufacturing, automotive component manufacturing, and aerospace product manufacturing. It utilizes special techniques such as microwave system, electric heating system, and gas heating system to achieve uniform heating effects on rubber strips inside the heating channel. Hot air is introduced into the channel to ensure that both the interior and exterior of the material reach the desired process temperature, achieving optimal vulcanization results.

Application Materials
EPDM rubber, natural rubber, butyl rubber, etc.

Features

Utilizes multi-feed technology for even distribution of microwave energy, resulting in uniform heating and high vulcanization efficiency.
High-stability microwave power supply with high and low voltage isolation, resistant to interference.
Equipped with comprehensive protection measures for safe and reliable operation, and convenient operation and maintenance.
The hot air can be achieved through either electric heating or gas heating, selectable through a switch.

Specifications

Dimensions	L9000×W2500×H2300mm (customizable)
Profile Pass-through Aperture Height	Effective size above the conveyor: 100mm
Conveyor Method	Teflon conveyor belt/roller conveyor
Conveyor Speed	4～35m/min, variable frequency speed regulation
Speed Control	Proportional regulator, -50%～ 150%
Microwave Power	Standard 12kw, customizable according to customer needs. Magnetron brands available in Hitachi and Panasonic.
Heating Temperature	Gas heating: max. 400℃, common range: 300℃～350℃ Electrical heating: max. 300℃, common range: 200℃-280℃
Heating Method	Gas heating/electric heating/ gas or electrical heating. Gas heating is available in German Kromschroeder or Weishaupt burners.
Temperature Deviation Within The Channel	Longitudinal temperature difference is less than 10℃, with an accuracy of ±1℃.
Door Opening	Pneumatic or manual opening
Material Detection	Roller detection
Microwave Leakage	At a distance of 5cm from the device, leakage is below 5mW/cm2.
Infrared Temperature Measurement System	Optional feature for surface temperature measurement of rubber strips
Flame Detection and CO2 Injection	Optional feature for flame detection and CO2 injection after detection.
Smoke Exhaust Hood	Optional feature for collecting oil smoke
Electric/Pneumatic Baffle	Optional feature that automatically closes when a flame signal is detected to prevent spread of fire.