Continuous Mesh-belt Furnace Manufacturer

Continuous Mesh-belt Furnace

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Heating and Melting Equipment

(Heating, Quenching, Carburizing, Carbonitriding and Tempering)

As a leading manufacturer of continuous mesh belt furnaces (also known as conveyor belt furnaces), our mesh-belt furnaces are customized according to special working conditions and parameters, making them the right equipment for quenching, carburizing, carbonitriding and subsequent tempering during medium temperature heating. The conveyor belt furnaces are also used for bright quenching, thin-layer carburizing and carbonitriding in shielding gases for mass-produced small and medium sized parts such as fasteners, chains, bearings, small weapons, hardware tools, elastic components, sewing machines, bicycle parts, automobile parts, motorcycle parts and more.

Features

Continuous production, stepless speed regulation, easy process parameter control
Smooth mesh belt running with no deformation
Muffle furnace with an excellent sealing performance, controllable gas consumption saves energy
Different preparation atmospheres or instillation atmospheres are used for bright quenching, thin layer carburizing or carbonitriding;
Quenching tanks with optional quenching media including water, oil and molten salt are available for a variety of processes
Overall process control with high automation accuracy
PID temperature adjustment with high control precision
Clean working environment.

Working principle

Water, oil or molten salt are chosen as the quenching medium inside the quenching tank according to different steel grades.
The mesh belt furnace is used for tempering below 650 ℃. Most of them are paired with the 1st two furnaces as continuous production units.
Traditionally, there is a mesh belt cleaning machine located between the quenching furnace and the tempering furnace inside the mesh-belt furnace, though this is optional upon request. A washing machine and feeding machine can be equipped before the quenching furnace, and a cooling tank can be installed after the tempering furnace.

Parameters

Model	Rated power(KW)	Rated voltage (V)	Max. Operating temperature (℃)	Working area dimensions (mm)			Belt speed (mm/min)	Gas consumption (m³/h)	Production rate (kg/h))
Model	Rated power(KW)	Rated voltage (V)	Max. Operating temperature (℃)	Length	Width	Height	Belt speed (mm/min)	Gas consumption (m³/h)	Production rate (kg/h))
RCWA-20-3/6	20	380	650/350	2500	300/350	70	17～180	2.5	40
RCWA-30-3/6	30	380	650/350	4000/3600	350/400	70	17～180	3	60
RCWA-40/50-3/6	40/45	380	650/350	4500/4000	600	80	17～180	3.5	120/150
RCWA-60-3/6	60	380	650/350	5000/4300	600/800	100	17～180	4	200
RCWA-75-3/6	75	380	650/350	6000/5000	800	100	17～180	5	250
RCWA-90-3/6	90	380	650	6000	800	100	17～180	6	300
RCWA-120-3/6	120	380	650	8500	1000	120	17～180	8	500
RCWA-180-3/6	180	380	650	10000	1000	120	17～180	10	800
RCWA-240-3/6	240	380	650	14000	1000	120	17～180	12	100