Rubberized Bitumen Emulsion Plant 15 Type

Rubberized Bitumen Emulsion Plant 15 Type
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Asphalt Emulsifier, Road Paving Asphalt Line, we are offering several types of asphalt emulsion machines

Adopting McDonald technology, the asphalt rubber blending plant is used to produce rubber asphalt. With this technology, the stone matrix asphalt is heated quickly to 218℃ in the heating device. Then the stone matrix asphalt enters into the continuous blending shearing device and mixes with room temperature rubber. Then the blended rubber asphalt is put into the reaction kettle with high temperature of 190℃~218℃. Then the rubber powder and asphalt will increase in volume and react for 45 minutes and be made into the modified binder.

Parameters of Asphalt Rubber Blending Equipment GYXL1606:
Items Parameter Unit
Model GYXL1606
Capacity 6 t/h
Total Installed Power P kw
Fast Heating Device Heating Capacity 80×104 kcal
Heat Exchanger Area 1×32 m2
Heat Exchanger Capacity 50 (10 t/h)
Measuring Accuracy ≤0.5 %
Rubber Powder Loading System Measuring Accuracy of Rubber Powder ≤0.5 %
Maximum Conveying Capacity of Spiral Conveyor 10 m3/h
Stone Matrix Asphalt System Maximum Flow Rate of Stone Matrix Asphalt 1300 L/min
Rubber Asphalt Blending System Blending Speed 2900 rpm
Blending Power 11 kw
Capacity ≥40 m3/h
Reaction Kettle Heating Power of Combustor 1×20×104 kcal
Volume of Reaction Kettle 1×17.5 m3
Maximum conveying Capacity of Rubber Asphalt Pump 40 m3/h
Blending Speed 198 rpm
Blending Power 11 kw
Dimensions of Standard Rubberized Bitumen Emulsion Plant 06 Type (mm):
System Weight (t) Dimension (L×W×H)
Heat Conduction Oil Furnace 8 6000×2500×2800
Loading and Pre-blending System Reaction Kettle 11 11200×2500×2900
Features:
  • Batching System:
    Batching System is composed of a hopper, beater and mixer. The batching system is used to convey the weighed rubber powder to a rubber powder device for high speed mixing.
  • Heating Device:
    A heating device is equipped with a large area cross flow heat exchanger. The heat is exchanged by the heat conduction oil. The temperature of the stone matrix asphalt is increased by 45-65℃ when the stone matrix asphalt flows through the heat exchanger by 10t/h.
  • Continuous Blending Shearing Device:
    With highest rotation speed of 2900 rpm, the continuous blending shearing device is used to fully blend the rubber powder and asphalt. The continuous blending shearing device can scatter the cluster. By this means, the rubber particles can be evenly distributed into the binder.
  • Reaction Kettle:
    The strong mixing in the reaction kettle can prevent the separation of rubber asphalt. The reaction kettle is equipped with dual fuel heating system, including heat conduction oil coiled tubing heating and diesel burner fire tube heating.
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