ZC-1000H Corrugated Pipe Extrusion Line Manufacturer

ZC-1000H Corrugated Pipe Extrusion Line

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(ID100-OD1000mm)

ZC-1000H corrugated pipe extrusion line is a versatile solution to produce HDPE/PP corrugated pipes with a wide diameter scope, from ID100mm to OD1000mm. A sophisticated mould block temperature control system is used to ensure both the quality and appearance of corrugated pipes, which are typically suitable for sewage pipes, fluid transmission and civil construction applications.

Min. pipe ID 100mm
Max. pipe OD 1000mm
Total installation power 785kw
Normal working power 482kw
Max. production speed 6.9m/min
Max. output 1350kg/hr
Overall dimension(L×W×H) 38m×6.8m×4m

Components of Corrugated Pipe Extrusion Line

Our corrugated pipe extrusion line is mainly composed of extruder, corrugator, cooling bath, cutting machine and unloading device (tilting table).

Layout of Corrugated Pipe Extrusion Line

Features of Extrusion Line Equipment

Single Screw Extruder

Automatic feeding, alarming when lacking of material;
The hopper combines functions of drying and storing, automatic temperature control with intelligent display;
Extruder screw and barrel are hardened for better wear resistance, increased durability and longer life span;
High-efficiency shield-style screw features a special blends melding section, significantly improving the plasticizing efficiency and output;
PCC control system, PID temperature control, enabling the temperature to be precisely controlled at ±1°C;
Fully automatic running of the entire extrusion line;

Pipe Corrugator, Model ZC-1000H

Utilizing water cooled mould blocks, the speed of pipe corrugator is greatly improved; The maximum speed reaches 6.9m/min;
High efficiency vacuum system ensures optimal pipe forms;
Mould block temperature control system assists in further optimizing the quality of corrugated pipes;
Quick and easy mould changeover, efficiently shortening the downtime;
Synchronous operation with other equipment such as extruders;
Moulds are compatible to ZC-300H, ZC-600H and ZC-1200H extrusion lines;

Spray Cooling Bath, Model 1000

Haul-off unit is fitted at the end of the cooling tank, ensuring the corrugated pipes are stably conveyed into cutting machine;
Blow off system is equipped to thoroughly remove the residual water from the surface of corrugated pipes;

Automatic Sawdust-free Cutting Machine, Model 1000

Swarfless cutting, hydraulically-fed cutting knife ensures precise and burr-free cutting of pipes;
Auxiliary inspection mechanism allows the cutting knife to be precisely positioned;

Pipe Unloading Device (Tilting Table), Model 1000

The height of tilting table is adjustable electrically, providing ease of operation;
Equipped with automatic pipe weighing system;

Applications of Corrugated Pipes

Stormwater and sewage pipes
Drainage pipes for fields, streets, plazas and buildings
Infrastructure and civil engineering pipelines
Transmission pipelines