CT-e Series
All-Electric Injection Molding Machine
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Description
50-900ton horizontal injection molding machine for plastic products
Designed to produce precision parts across various industries efficiently, this all-electric injection molding machine combines advanced servo motor technology with a ball screw and rigid membrane system for rapid and precise operation. Its molding process is stabilized by a four-pillar frame structure that evenly distributes stress, ensuring smooth and consistent injection molding. With injection control accuracy reaching as fine as 0.01mm and clamping forces ranging from 50 to 900 tons, horizontal injection molding machine can handle a wide range of production requirements.
Injection Unit
- Injection stroke: 130mm-470mm
- Injection capacity: 30g-3359g
- Injection pressure: 1600kgf/cm²-3038kgf/cm²
- Injection rate: 69g/s-1144g/s
Clamping Unit
- Clamping force: 50tonf-900tonf
- Clamping stroke: 250mm-1200mm
- Ejector force: 2 tonf-24 tonf
Electrics
- Electric power: 11.8kW-175kW
- Electric heating power: 4 kW-80kW
- Drive system: electric
Applications
Suitable for producing precision parts in industries that require high accuracy and cleanliness. It is used for making food packaging, optical components, and medical products, where consistent quality is essential. The injection molding machine also handles the production of computer peripherals, printer casings, and office machine parts effectively. Additionally, it can produce plastic frames and lenses, demonstrating its flexibility across various manufacturing tasks.
Samples of Plastic Injection Molded Parts Syringe Blood Collection Tube Petri Dish
Tablet Case
Wire Connector
Light Guide Plate
- Injection molding of water bottle preform
- Injection molding of cookie container
- Injection molding of yogurt cup
- Injection molding of pipette tip
Key Components
Precision servo turntable
Significantly enhances operational speed by 30%-50%, reducing molding cycles and facilitating fast and smooth transitions. It incorporates a unique positioning system that achieves an exceptional precision level of 0.005°, ensuring the stability and accuracy required for intricate molded products.
Intelligent management system
Equipped to integrate with the iMF4.0 intelligent management system through the OPCUA standard, this feature allows for advanced operational analytics and tailored services, enhancing overall management and efficiency.
Servo motor control
The entire injection molding machine is controlled by servo motors, ensuring quick, smooth movements and substantial energy savings of 40%-70% compared to traditional hydraulic systems. This modern approach enhances both performance and sustainability.
Efficient and fast injection unit
Features multiple independent feeding systems that operate synchronously, dramatically shortening cycle times. Components like screws and barrels are crafted from special alloy steel treated with ion nitriding for improved resistance to corrosion, wear, and high temperatures, which contributes to the unit's durability and consistent performance.
Features
- High-performance servo system and Ethernet bus technology ensure precision injection control down to 0.01mm
- Equipped with imported high-precision pressure sensors and responsive injection units featuring superior pressure closed-loop control
- Fully servo-driven design ensures efficient and stable operation with top-tier energy efficiency
- The clamping unit's tie-bar-less design minimizes contamination and wear, making it particularly suitable for medical products
- Standard synchronization features during mold opening shorten the cycle time.
- Smart mold protection reduces the risk of mold damage
- Injection and platen movement are guided by linear rails for stable and precise control
- Closed-loop control for fast and accurate mold adjustments.
- Modular specifications offer a range of configurations to meet diverse market demands
- Features a 21.5-inch full-touch screen with a new electronic control interface for easy operation
Specifications
| Model | Unit | | | ||||||||||||||
| Injection Unit | Type | - | 160H | 490H | 1000H | 2250 | 6900(OP) | ||||||||||
| Screw diameter | mm | 18 | 25 | 30 | 35 | 40 | 45 | 45 | 50 | 55 | 60 | 65 | 70 | 80 | 90 | 100 | |
| Screw stroke | mm | 130 | 190 | 245 | 325 | 470 | |||||||||||
| Theoretical shot volume | cm³ | 33 | 64 | 92 | 183 | 239 | 302 | 390 | 481 | 582 | 919 | 1078 | 1251 | 2362 | 2990 | 3691 | |
| Shot weight of injection (PS) | gram | 30 | 58 | 84 | 166 | 217 | 275 | 355 | 438 | 530 | 836 | 981 | 1138 | 2150 | 2721 | 3359 | |
| Injection pressure | kgf/cm² | 3000 | 2700 | 1900 | 2500 | 2000 | 1650 | 2600 | 2100 | 1738 | 2450 | 2088 | 1800 | 3038 | 2400 | 1982 | |
| Injection speed | mm/sec | 300 | 300 | 300 | 160 | 160 | |||||||||||
| Injection rate | cm³/sec | 76 | 147 | 212 | 289 | 377 | 477 | 477 | 589 | 713 | 452 | 531 | 616 | 804 | 1018 | 1257 | |
| Max. screw rotation speed | rpm | 350 | 300 | 300 | 250 | 200 | |||||||||||
| Mold Clamping Unit | Mold clamping force | tonf | 50 | 150 | 280 | 550 | 900 | ||||||||||
| Mold clamping stroke | mm | 250 | 430 | 570 | 900 | 1200 | |||||||||||
| Mold thickness | mm | 160~430 | 200~620 | 250~730 | 380~900 | 450~1100 | |||||||||||
| Suggested min. mold diameter (H×V) | mm | 240×240 | 340×340 | 470×470 | 660×660 | 795×795 | |||||||||||
| Tie bar spacing (H×V) | mm | 370×370 | 520×520 | 720×720 | 1020×1020 | 1220×1220 | |||||||||||
| Mold platen (H×V) | mm | 535×535 | 755×720 | 1010×950 | 1350×1420 | 1710×1710 | |||||||||||
| Ejector stroke | mm | 100 | 140 | 150 | 220 | 230 | |||||||||||
| Ejector force | tonf | 2.0 | 3.0 | 5.0 | 14.0 | 24.0 | |||||||||||
| Electrical Equipment | Main power | kW | 11.8 | 13 | 15 | 31.5 | 33 | 33 | 53 | 55 | 55 | 80 | 80 | 80 | 175 | 175 | 175 |
| Temperature controller | set | 4 | 4 | 4 | 5 | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | |
| Heater capacity | kW | 4.0 | 4.0 | 6.1 | 11.3 | 11.3 | 14.3 | 19.4 | 19.4 | 25.9 | 32.8 | 32.8 | 45.9 | 80.0 | 80.0 | 80.0 | |
| General | Machine dimensions (L×W×H) | mm | 4200×1400×1750 | 5700×1600×1900 | 7250×1900×2100 | 9800×2400×2900 | 12400×2900×2900 | ||||||||||
| Machine weight | ton | 4 | 7.5 | 15.5 | 30 | 56 | |||||||||||
How does the CT-e series all-electric injection molding machine achieve intelligent control?
How does the CT-e series all-electric injection molding machine achieve intelligent control?
It features a 21.5-inch full-touch screen with an all-new electronic control interface. This system supports real-time monitoring, production data acquisition, and remote diagnostics. Action waveform display allows for immediate understanding of machine status and power consumption. Integrated UPS (uninterruptible power supply) and phase sequence detection enhance machine protection and safety.
What are the advantages of the CT-e series all-electric injection molding machine compared to hydraulic/hybrid machines?
What are the advantages of the CT-e series all-electric injection molding machine compared to hydraulic/hybrid machines?
- Significant energy savings: All-electric drive eliminates hydraulic losses, reducing overall energy consumption by over 60%.
- Higher precision: Servo motors provide direct control, avoiding molding deviations caused by hydraulic system fluctuations.
- Lower maintenance costs: No hydraulic oil replacement is needed, reducing downtime and pollution risks.
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