Automatic Busbar Insulation Wrapping Machine
Wrapping Polyester Film Around Busbar Surface
Traditional manual methods are slow and lead to high production overhead. KIANDE automatic busbar insulation wrapping machine transforms your workshop into a high-efficiency busbar production line.
The process begins with automated busbar positioning. The system then applies insulation tape in a high-speed, synchronized spiral using a digitally preset pitch for 100% coverage. Integrated closed-loop sensors maintain constant tape tension, ensuring a tight, void-free insulation layer in one single cycle.
KIANDE automatic busbar insulation wrapping machine controls overlapping strictly (±0.2mm), ensuring superior dielectric strength and zero insulation voids.
Upgrade your production standards today. Contact KIANDE for a custom quote and technical specifications!
- Busway & Switchgear: Polyester film or heat-shrinkable tape wrapping for busbars
- Transformer Links: Insulation wrapping for flexible or rigid connection bars
Busbar self-positions, eliminating manual handling
Real-time tension adjustment for consistent tightness
Full/interval/spot wrapping, compatible with various tapes
Preset pitch, ensuring uniform coverage
| Model | | |
| Applicable Material | Mylar/polyester film, insulation tape | |
| Mylar/Polyester Film Size | Inner Diameter | Ø76mm |
| Max. Outer Diameter | Ø300mm | |
| Width | 100–200mm | |
| Insulation Tape Size | Inner Diameter | Ø76mm |
| Max. Outer Diameter | Ø150mm | |
| Width | 20mm | |
| Stroke of X Axis | 3000mm | |
| Speed of X Axis | 0–200mm/s | |
| Mylar/Polyester Wrapping Speed | 1 circle/s | |
| Insulation Tape Wrapping Speed | 1.5 circle/s | |
| Overlap Ratio | ≥ 50% | |
| Conductor Size | Length | 1500–4000mm (customizable) |
| Width | 80–240mm | |
| Thickness | 5–6mm | |
| Repetitive Positioning Accuracy | ±0.5mm | |
| Power Supply | 380–415VAC, 50–60Hz | |
| Total Power | 10kW | |
How fast is the wrapping process compared to manual labor?
The busbar insulation wrapping machine processes a standard 3-meter busbar in approximately 50 to 60 seconds. One operator can manage the machine, replacing 4 to 6 manual workers while achieving a much higher insulation consistency.