Premade Pouch Packaging Machine, 2-Nozzle Filling
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240DG
These premade pouch packaging machines are suitable for small-volume products, with a maximum filling capacity of up to 300 ml. Thanks to their configuration, two filling nozzles work at the same time, so two pouches are filled in each cycle, which helps increase output while keeping the packaging process stable. These pouch packaging machines carry out pouch pick-up, opening, filling, and sealing in a smooth and well-coordinated process. They are widely used in cosmetics, food, pharmaceuticals, health supplements, and pet food, where small packs require precise filling and consistent, neat sealing.
Applications
Process Flow
- Dual pouch loading
- Dual pouch pick-up
- Dual pouch opening
- Dual air blowing (pouch opening air assist)
- Dual filling
- Dual pouch expanding
- Heat sealing
- Cooling sealing
- Finished pouch discharge
- Finished pouch conveying
Features
- These premade pouch packaging machines can package various pouch styles in a stable way, including three-side seal, four-side seal, stand-up pouches, and special-shaped pouches.
- Different filling systems can be selected depending on the product, so the same platform can be used for powders, granules, liquids, and viscous materials without changing the basic structure of the packaging machine.
- All main parts in contact with the product are made of 304 stainless steel, together with anodized aluminum components and food-grade plastics, meeting GMP requirements for food and pharmaceutical applications.
- The pouch packaging machine is equipped with PLC control to coordinate the motions of pouch pick-up, opening, filling, and sealing, so each step runs in sync and the whole process stays smooth and stable during continuous production.
- A pouch opening detection function is included, so filling only takes place when the pouch is correctly opened, reducing product waste. Sealing is also blocked when no product is filled, which helps avoid unnecessary use of packaging material.
- The two-nozzle configuration allows two pouches to be processed in each cycle, bringing an efficiency increase of more than 80% compared with single-nozzle equipment. The combined theoretical output can reach up to 90 pouches per minute.
- According to production needs, the pouch packaging machine can be equipped with additional systems such as coding machines, checkweighers, cartoners, case packers, labeling machines, and palletizers, so the line can be expanded into a more automated setup, with less manual handling.
Specifications
| Model | 240DG | |
| Packaging parameters | Min. pouch size (W × H) | 70×130mm |
| Max. pouch size (W × H) | 120×300mm | |
| Max. filling volume | 300ml | |
| Packing speed (pouches/min) | ≤90 | |
| Equipment specifications | Machine dimensions (L × W × H) | 2880mm×1100mm×1400mm |
| Total machine weight | 1500kg | |
| Operating conditions | Ambient temperature | -10℃-＋55℃ |
| Relative humidity (non-condensing) | <85% | |
| Power supply | AC380V, 50Hz | |
| Working air pressure | 0.6Mpa | |
| Air consumption | 560L/min | |
| Main motor power | 5.5Kw | |
Optional Functions
Zipper opening
Pouch hole punching
- Sombrero hole (butterfly hole)
- Round hole
- Special-shape punching
- Arc hole / Curved slot hole
- Euro hole
Coding options
- Hot stamp coding
- Inkjet printing
- Laser marking
Sealing patterns
- Grid pattern
- Dotted pattern
- Plain/flat pattern
- Vertical rib pattern
Details
- Product hopper
- Electrical system
- Pouch clamping system
Customer Case Studies
For products such as protein powder or instant drink mixes, what pouch filling method is used?
For products such as protein powder or instant drink mixes, what pouch filling method is used?
Powder products are usually packed using auger filling systems combined with premade pouch packaging. The auger allows accurate and consistent dosing, while the pouch opening and filling process helps keep the bag shape neat and flat, which is important for a clean and professional shelf appearance.
How can small seasoning producers improve product consistency with pouch filling technology?
How can small seasoning producers improve product consistency with pouch filling technology?
When the filling process is stable and controlled properly, each pouch will have the same amount of seasoning. Keeping this kind of consistency makes the packaging look more uniform and gives the product a much better overall image when customers see it on the shelf.
What pouch types are suitable for high-viscosity formulations such as cosmetic creams?
What pouch types are suitable for high-viscosity formulations such as cosmetic creams?
For thick products such as cosmetic creams, it is better to use filling systems made for pastes together with pouches that can hold their shape at the opening. This way, the viscous products can be filled more easily, and the pouch will not lose its shape or cause problems when sealing.