Sectional Warping Machine | Textile Machine | Warping Speed 20-800m/min, Max. Working Width 3600mm

This series sectional warper is divided into two types, namely JT231F type and JT231C type. The beaming unit of the former warping machine is in stationary design, characterized by compact structure and easy installation. It can be provided with two warping units to reduce cost of investment. The JT231C warper is specially designed for fine wool fabrics. It comes with a state of the art Benninger warping creel.

Beaming unit

Warping Drum

Touch screen of beaming unit

Touch screen of warping drum

Linear guide rail

Servo system

Product Details of the Sectional Warper
1. Integral Structure
This sectional warping system features its main machine integrally installed on a ground rail, and driven by servo motor. The beaming unit, leasing reed and warping creel are stationary.

2. Warping Drum and Drive
The warping drum with fixed cone of different angle is made of high quality steel with high precision dynamic balance. It is driven by AC variable frequency motor, realizing constant linear velocity. Speed can be preset through the touch screen.

3. Yarn Band Section-Carrier Trolley
Section carrier trolley driven by AC digital servo system directly receives the digital signal from the sensor on warping drum, ensuring synchronous working with quick response and high precision. In addition, servo drive system can effectively avoid machine shake and reduce installation difficulty.

4. Equidistant Winding
This series sectional warper is designed with a step motor driving system to control the movement of beamer. During the course of warping, the beamer moves back uniformly and the yarn guide roller maintains a certain distance with the yarn, keeping even yarn tension.

5. Spacing Reed
Front spacing reed is installed on the guide rail with a sliding block, and is automatically controlled by air cylinder for its position. In working, the reed stays close to the guide roller, reducing band spread. When machine stops, it will back off.

6. Braking Device
This textile machine applies a disc brake that is controlled using pneumatic and hydraulic pressurization technology, ensuring sensitive braking (braking length is less than 3m at a machine speed of 400m/min). This ensures that yarn breakage will not rolled into the drum at normal starting up, thus improving working efficiency and quality.

7. Beaming Tension
Our section warper features beaming tension automatic control, maintaining constant tension during whole beaming course.

8. Automatic Measuring System for Displacement
The warping machine is designed with a servo driven measuring system. Controlled by computer, it can automatically measure the real displacement of yarns.

9. Leasing Reed
The automatic warping system is equipped with an automatic leasing reed with three-point fix method, realizing auto leasing of yarns.

10. Complete Auxiliary Devices
Waxing device, anti-static device and press roller device are optional.

11. Electrical Control System and Key Accessories
Electrical and pneumatic components of the sectional warper are all famous brand products, ensuring reliable quality.

12. Fault Detection System
The sectional warping machine comes with a complete fault detection system which can detect its faults including misoperation, limit protection, running condition of computer, etc. It can display the information detected for convenient maintenance.

13. Production Information Management System
It can automatically work out daily output, monthly output, and other production information. It can also print the information out for scientific workshop management.

14. Creel
Our sectional warper is equipped with various types of creel. Number of spindle, spindle pitch, tensioner, etc. can be selected as per customers' requirements.

Main Performance Index
Warping speed: 20-800m/min, continuously variable
Beaming speed: 5-100 m/min, continuously variable
Speed accuracy: ≤ ±2%
Warping tension (band tension): <6000N (at 60m/min)
Warping tension accuracy: ≤ ±2%
Beaming tension accuracy: ≤ ±2%
Single yarn tension accuracy: ≤ ±2%
Thread traveling speed: 0.001-9.999mm/r, continuously variable
Thread traveling accuracy: ≤ ±2%
Band width range: 0.1-350mm
Band positioning accuracy: ≤0.1m
Maximum band number: 999
Braking distance: <3m (at 400m/min)
Breakage auto-stop rate: 100%

Main Parameters of the Sectional Warper
Working width: 2300 (2600, 2800, 3000, 3400,3600) mm
Beam diameter: 800 (1000, 1250) mm
Drum diameter: 1000mm
Cone ratio: 1:8, 1:5
Creel spindle number: 640 (Customizable)
Creel spindle pitch: 260mm×260 mm (Customizable)
Creel number: 8 (Customizable)

Other Parameters
Input voltage: 3 × 380V ±10%
Input frequency: 50Hz ±5%
Installed capacity: 35KVA (standard)
Air supply: 0.3L, 6Mpa
Main machine weight: 5500kg
Creel weight: 2500kg
Idle running noise: ≤80dB