Commercial Vacuum Freeze Dryer / Lyophilizer

Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
Commercial Vacuum Freeze Dryer / Lyophilizer
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SFD-II Series

Commercial vacuum freeze dryer features an independent freezing tank, distinguishing it from the integrated form where freezing and drying take place in the same tank. This series of freeze dryer includes a pre-freezing system, drying tank, vacuum system, heating and cooling water or silicone oil system, refrigeration system, cold trap system, ice melting system, material transport system, automatic control system and remote monitoring system.

Applications

This lyophilizer is widely used for the rapid freezing and drying of vegetables, fruits, aquatic products, meats, seasonings, pasta products, biological products, beverages, and various agricultural products. It can also be applied in industries such as ceramics, chemicals, and graphene. The freeze drying equipment output can be customized based on the freeze-drying area, ranging from 0.5m² to 200m², greatly meeting the diverse production needs of different customers.

Product Sample
Walley offers several models of SFD-II commercial vacuum freeze dryers for customers
SFD-II-0.5/SFD-II-1.0 Pilot & Laboratory Freeze Dryer

Recommendation Reason: Pilot & laboratory vacuum freeze dryer is a perfect fit for food processing enterprises that are seeking to new R&D products. The process curve obtained from this equipment can be easily applied to industrial production in large-scale equipment.

Specifications

Model SFD-Ⅱ-0.5 SFD-Ⅱ-1
Drying area 0.5m² 1m²
Tray size 500×340×35mm 750×340×35mm
Number of trays 3pcs×2 4pcs×2
Drying chamber size Ø500×1400mm Ø500×1750mm
Quick freezer size (L×W×H) 1000×740×770mm 1210×980×700mm
Overall dimensions (L×W×H) 1900×1300×1800mm 2600×1250×1800mm
Vacuum 13.3-200 pa
Heating plate temperature Room temperature ~+120℃
Heating medium Softened water
Electrical heating 2kW 3kW
Cold consumption ( 35℃/-35℃) 1.5kW 2.4kW
Power 8.5kW 10.4kW
SFD-II-5/SFD-II-10 Production Freeze Dryer

Recommendation Reason: Production freeze dryer has a small footprint and is cost-effective, making it suitable for integrated teaching, research, and production in schools, as well as small-scale batch production for farmers and other similar operations.

Specifications

Model SFD-Ⅱ-5 SFD-Ⅱ-10
Drying area 5.5m² 10.4m²
Tray size 540×635×35mm 540×870×35mm
Number of trays 16pcs×2 22pcs×2
Drying chamber size Ø1200×2300mm Ø1600×2900mm
Quick freezer size (L×W×H) 2800×970×1200mm 2230×1850×2300mm
Overall dimensions (L×W×H) 4400×2300×2000mm 7400×2300×2400mm
Vacuum 13.3~200pa
Heating plate temperature Room temperature ~+120℃
Heating medium Softened water
Electrical heating 15kW 24kW
Cold consumption ( 35℃/-35℃) 11kW 18kW
Power 35kW 63.2kW
SFD-II-25/SFD-II-50 Production Freeze Dryer

Recommendation Reason: SFD-II-25/SFD-II-50 Production freeze dryer features a medium-scale design and is ideal for applications involving high-value-added products.

Specifications

Model SFD-Ⅱ-25 SFD-Ⅱ-50
Drying area 25m² 50m²
Tray size 540×635×35mm
Number of trays 72pcs×2 144pcs×2
Drying chamber size Ø1800×4400mm Ø2400×4100mm
Quick freezer size (L×W×H) 3000×2800×3000mm 3800×3600×3600mm
Vacuum 13.3-200pa
Heating plate temperature Room temperature ~+120℃
Heating medium Softened water
Electrical heating 45kW 96kW
Steam consumption (0.7mpa) 70kg/h 160kg/h
Cold consumption ( 35℃/-35℃) 45kW 110kW
Power 64kW 130kW
SFD-II-100/SFD-II-125 Production Freeze Dryer

Recommendation Reason: SFD-II-100/SFD-II-125 Production freeze dryer boasts the most popular production specifications both domestically and internationally, making it well-suited for large-scale and high-volume production in food processing enterprises.

Specifications

Model SFD-Ⅱ-100 SFD-Ⅱ-125
Drying area 100m² 125m²
Tray size 540×635×35mm
Number of trays 288pcs×2 360pcs×2
Drying chamber size Ø2400×6800mm Ø2400×8200mm
Quick freezer size (L×W×H) 6000×3600×3600mm 7400×3600×3600mm
Vacuum 13.3-200pa
Heating plate temperature Room temperature ~+120℃
Heating medium Softened water
Steam consumption (0.7mpa) 320kg/h 400kg/h
Cold consumption ( 35℃/-35℃) 180kW 225kW
Power 245kW 287kW
SFD-II-200 Production Freeze Dryer

Recommendation Reason: SFD-II-200 Production freeze dryer is the only 200-square-meter freeze dryer in China that adopts a multi-cold trap system, offering high efficiency, energy savings, and convenient transportability.

Specifications

Model SFD-Ⅱ-200
Drying area 200m²
Tray size 540×635×35mm
Number of trays 576pcs×2
Drying chamber size Ø2400×12300mm
Quick freezer size (L×W×H) 11000×3600×3600mm
Vacuum 13.3~200pa
Heating plate temperature Room temperature ~+120℃
Heating medium Softened water
Steam consumption (0.7mpa) 540kg/h
Cold consumption ( 35℃/-35℃) 360kW
Power 404kW
Features

The freeze dryer features an independent quick-freezing tank, allowing for the quick freezing of the next batch of products while processing in the freeze-drying tank. This reduces processing time per batch, thereby enhancing production efficiency.

Two sets vacuum maintaining systems are adopted, ensuring that production will not be affected by the failure of a single vacuum pump, thus preventing the scrapping of the entire batch due to pump malfunction.

The production equipment adopts one-step forming tray, ensuring hygiene without any dead corners and facilitating easy cleaning. This design complies with food safety and sanitation requirements. The trolley with anti-tray-slip rod are used to ensure stability during transportation and prevent slippage. The tray sizes range from 5m² to 200m², providing excellent versatility and uniformity.

The external multi-cold trap structure is adopted. This design eliminates the hygiene concerns associated with internal cold traps that are difficult to clean. Additionally, placing the cold trap above reduces the footprint and maximizes the utilization of the upper space in the workshop.

The refrigeration system adopts a parallel unit with multiple compressor heads, which can automatically adjust usage according to the load, greatly reducing production costs. The full-liquid supply uses the evaporator area effectively, maximizing heat exchange efficiency.

Our equipment is equipped with state-of-the-art instruments and meters from renowned international brands, ensuring high precision and exceptional quality. With the PLC PC control system, you can remotely monitor the production process and enjoy the added convenience of optional remote operation capabilities.

Heating plates utilize efficient radiation heating, ensuring uniform and even heat distribution across the materials. The internal circulation of hot water within the plates promotes optimal heat transfer efficiency. It also boasts excellent sealing properties, completely eliminating the risk of water leakage.

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