Automatic Pipe Welding Robot Manufacturer

Automatic Pipe Welding Robot

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View All: http://pipemachinechina.com/6-20-automatic-pipe-welding-robot.html

Model: PPRWC-24Aa

Technical Parameters

Power Supply: 380VAC 50Hz
Dimensions: 8000 (L) x 3000(W) x 2000 (H) mm
Operation Mode: Control handle for mouse/keyboard/industrial switch/robot
Working Environment: 0℃-45℃
IP Rating: IP54
Welding Precision: 0.5mm

The automatic pipe welding robot is designed with a MIG welder, 6-axis robot, vision-guided system, single-axis welding positioner, pipe support unit, robotic walking rail, electrical control cabinet, welding gun cleaner, etc. Due to the vision-guided system, automatic welding of pipe-pipe intersection and circumferential welding between pipes and fittings can be precisely performed.

Features

No vibration will be generated during the welding process, and a steady, consistent motion is always maintained, which delivers high quality welds with a good appearance.
The welding automation equipment ensures safe operation, and ergonomic comfort. It greatly lessens the need for operator’s exposure to environments with loud noise or high temperature.
Welding automation greatly improves welding efficiency, which is not influenced by the operator’s skill.

Configurations

Item	Model	Qty.	Details
Welding robot	ZGRB06-2000-MK	1pc	6-axis robot installed in a regular way
Robot control cabinet	ZGRC0920-A3	1pc	Moves with the robot on the rail
Robotic walking rail		1 set	Welding robot moves on the rail featuring a structure of linear guide with gear rack. This provides precise robot motion, with an effective stroke of 6m.
Three-jaw welding chuck	2t	1 set	3-jaw self-centering pipe weld chuck, suitable for pipes with length of 300-600mm
Pipe cart		2pcs	manual moving and lifting
Rail for supporting carts		1 set	6m in length
Welding torch holder		1 set	Keeps welding torch steady during the MIG welding process
MIG welding power source	MIG500	1 set	500A MIG welding power source; MIG welder specially equipped for the welding robot; welding torch and wire feeder delivered with the MIG welder;
Laser seam tracking welding sensor		1 set	Specially designed sensor for welding with vision is used for tracking during pipe-to-pipe intersection line welding and circumferential welding.
Electrical control cabinet		1 set	Features HMI interface for welding, facilitating welding process setting; settings can be stored for easily recalling job recipes at any time;
Handheld robotic teach pendant		1 set	Standardized robot control handle
Cables		1 set	Used for all connections in the welding robot
Spare parts delivered with the equipment		1 batch	Tools included

Parameters of Welded Pipes

Item	Code	Parameter
Header Pipe O.D.	D	⌀ 159-630mm
Branch Pipe I.D.	d	⌀ 108-426mm
Pipe Wall Thickness	T	3-14mm
Branch Connection Distance from Joint Seam	L1	≥180mm
Straight Branch Pipe Height	L2	70-480 mm
Branch Connection Distance	L3	≥250mm
Branch Connection Distance	L4	≥900mm