Pretreatment and E-Coating System

Pretreatment and E-Coating System
Pretreatment and E-Coating System
Pretreatment and E-Coating System
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Automatic Coating Line for Automotive & Construction Equipment Parts
We offer turnkey solutions covering design, manufacture and installation of pretreatment and electrophoretic coating (electro-coating) line for your paint shop

When your paint shop demands precision, consistency, and environmental compliance, a reliable Pretreatment and Electrophoretic Coating (E-Coating) System makes all the difference.

Tiancheng Coating, with over 30 years of expertise since its founding in 1995, designs, manufactures, and installs advanced pretreatment and E-coating systems tailored to the unique needs of manufacturers around the world. Our solutions have earned the trust of leading automotive OEMs, ensuring that every system we deliver meets strict regional standards. All our equipment complies with European CE regulations, while our electrical systems fully meet US UL certifications.

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Drawing on deep knowledge of industrial pretreatment technologies, Tiancheng Coating offers flexible conveyor solutions to integrate seamlessly with your production flow. Depending on your processes and space constraints, you can choose from three proven conveyor options: pendulum conveyor system, electric monorail system (EMS) and programmable hoist conveyor system.

Pendulum Conveyor System

The pendulum conveyor system is renowned for its stable and reliable operation, easy maintenance, and excellent throughput. It’s particularly well-suited for handling workpieces with complex structures or those requiring specific hanging angles. This system remains a classic choice for transporting large, heavy, or irregularly shaped components with efficiency and precision.

Electric Monorail System (EMS)

The electric monorail system (EMS) stands out for its exceptional flexibility, precise positioning capabilities, and space-saving design. It’s particularly ideal for modern production lines that demand a high level of automation, complex process routes, limited space, or the need for meticulous control over workstation cycle times.

Programed Crane System

The programmable hoist conveyor system is designed with powerful lifting capacity and extensive operational coverage, making it especially suitable for handling construction machinery structures and large cast or forged parts. It’s a smart solution for saving space and reducing costs while maintaining high production efficiency and reliable performance.

Design principles
  • Compact Equipment Design: Ensuring optimal use of space without sacrificing functionality.
  • Energy Efficiency: Lowering power consumption across all processes.
  • Automation: Increasing precision, consistency, and reducing manual intervention.
  • Water-Saving Technologies: Conserving water resources while maintaining high process quality.
  • Optimized Conveyor Systems: Tailoring transport solutions for seamless production flow and operational efficiency.
Details
First Level of Pretreatment and E-Coating System
Second Level of Pretreatment and E-Coating System
Bag Filter
Internal Spraying System for Pretreatment
Pretreatment Pump Group
Pretreatment Tanks and Discharge System
Pure Water Equipment
Chilled Water Equipment
Phosphating System
Phosphating Sludge Removal System
Phosphating Sludge Removal System
RO Water System
Ultrafiltration System
Anode System
Czech Republic E-Coating Line Project

Pre-assembly in factory

USA E-Coating Line Project

Fabrication and Pre-Assembly in factory

Platform Pre-Assembly
Booth Panel
Tank and Pipeline System Installation
Tank and Pipeline System Installation
Chemical Dosing Skid
Packing and Shipping
Packing and Shipping
Packing and Shipping
USA Pendulum Conveyor Line Project

Fabrication and Pre-Assembly in factory

Pendulum Fabrication
Roller Bed
Chain System
Locking Inspection
Drive Unit
Track System
Current Collector

The following highlights some of our recent e-coating projects

International Projects
Project Name Capacity Scope Time
MEXICO Battery Box ED Line (with ED oven) 13JPH Turnkey 2024
Czech Republic Battery Box ED Line (with ED oven) 13JPH Turnkey 2024
USA Battery Box ED Line 5JPH Design, Manufacturing, Delivery 2021
USA Pendulum Conveyor System(ED Line) 60JPH Design, Manufacturing, Delivery 2021
Domestic projects
Project Name Capacity Scope Time
BYD Zhengzhou trunk frame ED Line 13JPH Turnkey 2022
BYD Jinan ED Line 13JPH Turnkey 2022
BYD Changzhou ED Line 13JPH Turnkey 2022
Greatwall Longyan ED pickling line 7min/hoist Turnkey 2022
BYD Changsha ED Line 13JPH Turnkey 2022
BYD Xi’an N0.50 workshop trunk frame ED Line 13JPH Turnkey 2022
BYD Hefei ED Line 13JPH Turnkey 2022
BYD Fuzhou ED Line 13JPH Turnkey 2022
BYD Xi’an ED Line 13JPH Turnkey 2021
Greatwall Shangrao ED pickling line 7min/hosit Turnkey 2021
Qingling Auto frame ED Line 15JPH Turnkey 2021
Spotlight Zhangjiagang ED Line 7min/hoist Turnkey 2020
FAW Jiefang J7 intelligent coating line 15JPH Turnkey 2021

Our team is ready to help you achieve outstanding coating results with maximum efficiency and significant cost savings. We’d love to connect and explore how we can support your goals.

Components of an Automotive Coating Production Line

Our solutions cover every critical part of an automotive coating line, including Pretreatment and E-Coating Systems, Spray Booths, Oven&Coolers, ASU&ARU, and dedicated Working Decks.

A pretreatment and E-coating system is a critical combination of equipment used in coating processes, especially before electrophoretic painting. It handles essential surface treatments like cleaning, degreasing, and phosphating on workpieces such as automotive bodies and metal parts. These steps create a uniform, high-quality base layer for subsequent electrophoretic coating (E-coat). Automated processes ensure high efficiency, consistent results, and environmental compliance, making this system widely used in automotive manufacturing, metal fabrication, and similar industries.

Our E-coating rectifiers fully comply with the highest safety standards outlined in UL and CE regulations. We integrate interfaces that support IoT and Industry 4.0 connectivity, enabling maximum productivity at minimal cost. These features come as standard, not optional extras. Additionally, all our rectifiers are enclosed in robust industrial cabinets, providing extra protection and safety for your operations.

Yes, our cathodic electrodeposition (CED) systems can seamlessly integrate with your existing paint shop infrastructure and processes.

Our cathodic electrodeposition systems include multiple energy-saving technologies designed to improve efficiency and lower operational costs:

  • Low-Voltage Operation: The system operates at lower voltages, significantly reducing energy consumption during the electrodeposition process.
  • Heat Exchange Systems: Integrated heat recovery systems capture and reuse waste heat, reducing the energy required for heating processes.
  • Smart Control Systems: Advanced automation enables precise control of process parameters, allowing real-time adjustments based on production demands and minimizing unnecessary energy use.

Absolutely. We understand the importance of compatibility in your operations. Our pretreatment systems can be fully customized and integrated with your existing production lines. Our engineering team will collaborate closely with you, conducting on-site assessments and technical evaluations to ensure seamless integration. We’re committed to providing all necessary technical support to make the transition smooth and efficient.

We take emergency response and rapid repair services very seriously. Tiancheng Coating maintains a dedicated technical support team that responds quickly to resolve any system issues. We provide a 24-hour technical support hotline, ensuring you can reach our experts whenever needed. Additionally, we offer scheduled maintenance and service programs to help prevent failures and extend the lifespan of your equipment.

The CED (cathodic electrodeposition) coating process is a method for applying protective and decorative coatings to various parts and components. It uses an electric current to deposit paint or coating materials onto conductive surfaces, resulting in a uniform, durable layer with excellent corrosion resistance.

In the automotive industry, CED coatings are widely used to protect and enhance the appearance of vehicle parts such as car bodies, chassis, suspension components, and other metal parts. CED coatings provide uniform thickness and strong adhesion, helping prevent rust, weathering, and other environmental damage. This ensures long-lasting durability and extends the service life of automotive components.

Enhance your automotive coating line applications with solutions designed for outstanding vehicle finishes and optimal paint shop performance. Rely on Tiancheng Coating for innovative systems that deliver superior quality, efficiency, and proven results.

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