Servo Driven Dual Lane Window Patcher, TC-1100H Manufacturer

Servo Driven Dual Lane Window Patcher, TC-1100H

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Window Styles

Normal window
Form slitting
Intermittent length slitting

High speed window patching machine for carton blanks

ChangHong servo driven dual lane window patcher is capable to run two production lines at a time, delivering a maximum production speed of 10,000 pcs/h. If the carton is too large, the operator can decide to use single-line production mode. Equipped with a PLC control system, the gluing and filming position can be adjusted by inputting the parameters on the touch screen without stopping the machine. Currently, this high speed window patcher has been widely used in the window patching process of tissue boxes, cosmetic boxes, gift boxes, and craft boxes, among other cardboard boxes.

Specifications

Model	TC-1100H
Max. Blank Size	960×1100mm
Min. Blank Size	200×150mm
Max. Thickness of Corrugated Board	6mm
Max. Thickness of Cardboard	200-500g/m²
Max. Patch Size (L×W)	600×800mm
Min. Patch size(L×W)	40×40mm
Film Thickness	0.03-0.25mm
Max. Speed (Small Size Blank)	Single lane operation ≤20.000 pcs/h Double lane operation ≤40.000 pcs/h
Max. Speed (Medium Size Blank)	Single lane operation ≤15.000 pcs/h Double lane operation ≤30,000 pcs/h
Max. Speed (Large Size Blank)	Single lane operation ≤10,000 pcs/h
Small-Size Blank Length	120-280mm
Medium-Size Blank Length	220-460mm
Large-Size Blank Length	420-960mm
Blank Width (Single Lane Operation)	150-400 mm
Blank Width (Double Lane Operation)	150-400mm
Accuracy	±1mm
Machine Dimensions	6800×2100×1900mm
Machine Weight	Approx. 5500 kg
Total Power	14kW
Actual Power	About 60% of total machine power

Specification may be slightly adjusted for better use, without prior notice.

Configurations

Carton Blank Feeding Station (Dual Lane Feeder)

Fully servo-driven carton blank feeding system and multiple feeding modes: it can be adjusted according to the carton size and thickness to ensure quick and stable entry of the carton into the conveyor belt. Dual lane window patcher features higher production efficiency due to two lanes operation.
The dual lane feeder is driven by 9 servo motors, which provides high accuracy, good stability, and convenient adjustment.
The dual lane feeder comes with data memory function.

Gluing System with Lifting Device

The glue roller is adjustable in height and position (right or left) to ensure quick changeovers. The lifting device can lift up when there are no cartons entering the machine, preventing the glue roller from contacting the conveyor belt. When the machine stops, the glue roller automatically runs at a low speed to prevent the glue from drying out.
This window patcher is equipped with an integrated cleaning system including a movable scraper, allowing for easy and fast cleaning within 2 minutes.
Glue roller is made of 304 stainless steel for better corrosion and wear resistance.

Glue Stencil Changing System

The quick change of the cold glue stencil allows for fast adjustments to accommodate different products. Simply replacing the stencil enables product switching. The cold glue roller is controlled by a servo system, allowing for computer-adjusted positioning of the stencil in the front and back, ensuring fast and precise adjustments.

Alignment System
Feeding System
Delivery System
The carton blanks will be transferred onto the conveyor belt in overlapped form.

Looking for more information? We are here to help.

Die-cut window packaging boxes are simple boxes made of cardboard or corrugated board with a custom die-cut window pane. This window allows for a deeper understanding of the product packed in them and promotes sales for any company through the visual appeal of the product itself.

Cardboard boxes have a wide range of advantages that make them popular in product packaging across almost all industries. Some of the advantages include:

Excellent strength and durability
Easy assembly and recyclability
Protective cushioning and stackability
Most importantly, provides visual access to the packed product

When producing die-cut window packaging boxes using our box making machine, factors to consider include the box size, shape, and die-cutting style, among others. If there are any uncertainties during the production of window packaging boxes, you can contact us for assistance.

With over 20 years of experience in the packaging industry, we have extensive industry knowledge. In addition to providing equipment, we also offer technical support for the production of window packaging boxes, assisting customers in smoothly completing the manufacturing process.