Servo-Hydraulic Injection Molding Machine Manufacturer

Servo-Hydraulic Injection Molding Machine

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Website: http://injection-press.com/7-servo-hydraulic.html

FA Series

Description
Applications
Key Components
Features
Specifications
FAQs

60-530ton horizontal injection molding machine for plastic products

As the latest addition to the wide range of injection molding equipment, this servo-hydraulic injection molding machine is engineered for versatility in manufacturing parts for daily use, from houseware to high-tech components. With its innovative toggle hydraulic and servo energy-saving technology, our plastic machinery efficiently molds products while minimizing energy use. This model's quick molding operations, coupled with high-precision sensors for pressure and flow control, enhance molding precision significantly. Clamping forces are adjustable between 60 and 530 tons, making this injection machine suitable for various industrial applications.

Injection Unit

Injection stroke: 115mm-450mm
Injection capacity: 47g-2604g
Injection pressure: 1434kgf/cm²-2667kgf/cm²
Injection rate: 66g/s-519g/s

Clamping Unit

Clamping force: 60tonf-530tonf
Clamping stroke: 270mm-850mm
Ejector stroke: 70mm-220mm

Electrics

Pump motor power: 13kW-52kW
Electric heating power: 4.8kW-40.5kW
Drive system: hydraulic/hybrid

Applications

Suitable for producing various products including plastic items for household use, stationery, automotive components, and appliances. It is particularly good for making plastic parts for multifunctional office machines, printer casings, and computer shells. This demonstrates its ability to handle various manufacturing tasks in consumer electronics and home appliance industries.

Samples of Plastic Injection Molded Parts

Fine Mist Spray Bottle

Juice Maker

Industrial Safety Lenses

Electronic product casings

Thick-walled containers

Hardware boxes

Construction pipe fittings

Automotive parts

Injection molding of spray accessories
Injection molding of light guide strip

Key Components

Optimized injection unit

The integration of the injection oil path board with the cylinder boosts response speed and expands the range of product applications. The servo injection's closed-loop control ensures excellent stability in injection timing, with more than 99.9% consistency, leading to highly stable product weights.

Clamping Unit

The strength of the mold plate has been enhanced by 30%, reducing deformation and extending the life of the mold.

Intuitive User Interface

Multi-level password protection limits parameter modifications to authorized users only
Offers process control statistics and injection graphing to enhance production quality and efficiency
Easy data access via USB and various communication interfaces, including USB, serial ports, Ethernet, EtherCAT, and SercosII
Supports the OPC standard and is designed according to IEC-61131, emphasizing modularity and ease of maintenance
Available in multiple languages to meet global user needs

Features

Linear guide rails on the injection seat reduce wear and ensure precise, stable control of the injection process
The entire injection equipment is designed to increase system pressure and optimize the integration of the injection oil path board with the cylinder, enhancing responsiveness
High-mixing screw improves the L/D ratio, suitable for high-volume outputs, especially in machines over 250 tons
Modular specifications provide flexibility in meeting the specific needs of industries such as food packaging and thin-walled containers
Stability in mold positioning with brake-type electric motors
Increased spacing within the columns provides greater flexibility in mold applications
Enhanced rigidity of the mold plate by 30% decreases deformation and extends mold life
Smooth clamping speed curves with S-curve speed commands reduce machine vibration

Specifications

Model		UNIT	FA-60		FA-125			FA-250			FA-300			FA-530
Injection Unit	Type	-	130		400			1050			1400			4850
	Screw diameter	mm	24	28	36	40	45	50	55	60	55	60	65	80	85	90
	Screw stroke	mm	115		180			240				260		450
	Theoretical shot volume	cm³	52	71	183	226	286	471	570	678	617	735	862	2261	2552	2861
	Shot weight of injection (PS)	gram	47	64	167	206	260	429	519	617	562	669	785	2057	2323	2604
	Injection pressure	kgf/cm²	2667	1959	2241	1815	1434	2253	1862	1564	2285	1920	1636	2156	1910	1704
	Injection speed	mm/sec	160		100			89				90		90
	Injection rate	cm³/sec	66	89	93	114	145	159	192	228	195	233	273	410	463	519
Mold Clamping Unit	Mold clamping force	kN(tonf)	600 (60)		1250 (125)			2500 (250)			3000 (300)			5300 (530)
	Mold clamping stroke	mm	270		360			540			590			850
	Mold thickness	mm	120~330		150~460			220~680			230~730			350~860
	Suggested min. mold diameter (H×V)	mm	210×210		275×275			380×380			430×410			560×540
	Tie bar spacing (H×V)	mm	320×320		420×420			580×580			660×630			860×830
	Mold platen (H×V)	mm	470×470		625×625			870×870			975×945			1270×1240
	Ejector stroke	mm	70		120			150			150			220
	Ejector force	kN (tonf)	25(2.5)		35(3.5)			65(6.5)			65 (6.5)			160 (16)
Electrical Equipment	Max. pump driving motor	kW(380V)	13		13			22			26			52
	Temperature controller	set	4		5			5			5			7
	Heater capacity	kW	4.8		9.7			19.5			22			40.5
General	Machine dimensions (L×W×H)	mm	4150×1380×1650		4760×1380×1805			6400×1720×2080			6930×1930×2215			9860×2200×2410
	Oil tank capacity	liter	170		220			350			440			830
	Machine weight	ton	3		5.5			11.3			12			30.2
	Max. system pressure	kgf/cm²	160		160			160			160			160

What is the control precision of the FA series servo-hydraulic injection molding machine?

It boasts a heating control precision of 0.1°C with effective segmented control to enhance plasticization capability. The position control accuracy is 0.1mm, allowing for precise control of motion travel.

Describe the clamping system of the FA series servo-hydraulic injection molding machine?

The clamping force ranges from 60 tons to 530 tons, making it adaptable to various mold and product specifications. The platen rigidity is enhanced by 30%, which reduces deformation and extends mold life.

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