300MW Solar Panel Production Line

300MW Solar Panel Production Line
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Turnkey solution for PV modules manufacturing

  • 300 MW/year (22h, 330days)
  • 75 modules/h
  • 20-30 workers
  • Application: 5BB-12BB; M6-M12
  • Working noise: ≤70dBA.
  • Automatic Glass Loading Machine
  • Stringer Machines
  • EVA/TPT Cutting & Layup
  • Robot String Layup
  • Auto String Taping Machine
  • EL & VI Tester

A 300MW solar module line is an automatic production line of solar modules. All of the individual equipment has high automation, lowering manual cost and lifting production efficiency.

Features
  • Strong compatibility: the 300MW line can produce various types of solar panels, single and dual-glass, 5BB-12BB and monocrystalline and polycrystalline silicon.
  • Smart management: the production line is equipped with a smart MES system for production data monitoring, ensuring accurate and timely access to related data and visual data management.
  • High efficiency: the solar module line runs a cycle for 20 seconds and supports 1/3, half and full cell stringer machines, boosting the production efficiency.
  • Multiple certificates: acquiring certificates of Iso 9001, CE, CSA and UL for premium quality and winning recognition from global customers.
  • Strong applicability: the production line can make solar panels with each weighing up to 50kg and of a size up to 2,500mm*1,400mm. The biggest solar cell the line adapts to is M12 (210mm). The turnkey line can meet demands of customers of various types and scales.
  • An automatic glass loading machine works to supply glass rapidly by automatically load, position and transport glass.
  • An EVA cutting & layup machine can directly mix tailings with new materials through hot melting.
  • A stringer machine uses the robotic system to position, grab and place solar cells, and applies infrared welding and automatic cutting to different cell strings.
  • An automatic layup machine uses a robot to grab cell strings and adopts the contactless CCD positioning system for positioning precision.
  • An automatic bussing machine adopts induction welding and can be applied to 5BB-12BB solar cells of 156-210mm.
  • An automatic string taping machine can adjust tape width and length and features short tape replacement time and high positioning precision.
  • An EVA/TPT cutting & layup machine is used to cut and layup second EVA film and TPT backsheet with high precision cutting and layup technologies.
  • A dual-glass loading & placement machine is used for dual-glass solar module production. It can adapt to different specifications of glasses and features a small size, consuming less space.
  • An EL & VI tester can detect panel defects manually or with AI. Two inspection modes of EL and VI is available. The defects it can detect include cracks, broken grids, black spots, etc.
  • Double-layer and three-chamber laminators and double-layer and double-chamber laminators produced by Horad feature premium quality.
  • An automatic edge trimming machine can meet various trimming needs by multiple functions of automatic material feeding, cutter switching and adjustment and trimming thickness control.
  • An automatic framing machine is used for automatic silicon dispensing and assembling of solar panel frames. It features short cycle time and high precision to meet various panel framing needs.
  • An auto J-box potting machine is composed of conveying, positioning and potting systems and used for automatic glue potting of PV junction boxes.
  • A curing line/curing room uses motor as drive and sprocket and chain for transmission, ensuring the materials will not be discharged before the set time. The selection between feed priority and discharge priority is made based on the needs of customer.
  • A sun simulator provides a standard testing environment to know about the solar panel working conditions and conduct power and current tests on solar panels.
  • An HiPot tester is an efficient and reliable machine used to test dielectric withstand and electrical insulation of PV modules.
  • A vertical sorting machine is an automatic module sorter for sorting and sequencing of PV modules. It is capable of various sorting methods like long-side and short-side flat sorting and vertical sorting.
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