JYWD120X Automatic Visual Inspection (AVI)
- Speed: 120 bags/min
- Applicable package: 50-250ml IV bags (intravenous bags)
- Standard inspections: foreign objects, rubber stopper and appearance defects
- Power: 15kW
- Machine dimensions (L×W×H): 5000×2400×2000mm
- Fully compliant with FDA and EU pharmaceutical inspection standards
- High-speed inspection capability of up to 120 IV bags per minute
- Integrates deep learning with traditional image processing for precise defect detection
- Features a user-friendly HMI interface with full audit trail of user operations, parameter changes, and production data
- Built with trusted global components such as Basler industrial cameras and Mitsubishi servo motors
- All movements are driven by servo motors, using ball screw transmission and guide rail positioning for accurate, stable operation
The automatic IV bag inspection machine is designed for inspecting visible foreign matter and appearance defects in transparent IV bags containing water-based injectable drugs. It effectively detects contaminants such as glass shards, hair, and white particles, as well as appearance-related issues including rubber stopper irregularities and bag deformation.
- Cap defects
- Appearance defect-missing tear tab
- Black spots
- Foreign matter
- Independently developed with patented rotating bag technology that ensures complete movement of foreign objects during inspection, minimizing missed detections. The machine holds full intellectual property rights.
- Equipped with multiple SCARA robotic arms for bag handling, offering a compact design suitable for pharmaceutical manufacturing environments.
- Supports a wide range of IV bag specifications without the need for part changes, improving operational efficiency.
- Uses ultra-high-speed, high-resolution industrial cameras for precise inspection accuracy.
- Operated via a wireless control panel, allowing full access and control from any position around the machine.
- All critical electrical components, bearings, and parts are sourced from leading domestic and international brands for enhanced reliability.
The automatic IV bag inspection machine uses machine vision technology to inspect visible foreign objects and appearance defects.
- Visible foreign object detection:
During inspection, the IV bag rotates with the turntable. Once the turntable stops, the inertia of the liquid inside the bag causes any foreign particles to continue moving. At this moment, the visual inspection system rapidly captures multiple images. These images are analyzed to determine whether the product contains visible foreign matter and meets the quality criteria.
- Appearance defect detection:
After being gripped and placed on the inspection platform by a robotic arm, the bag is scanned by industrial cameras. The system captures images of the bag’s exterior and rubber stopper area. Image processing software then analyzes the visuals to detect any appearance defects.
- Products to be inspected
- Infeed mesh belt
- Robotic arm sorting
- Appearance and rubber stopper inspection
- Bag pickup by gripper
- Rotating bag mechanism
- Foreign object inspection
- Separate qualified and unqualified products
What is included in the standard configuration of the automatic IV bag inspection machine?
The machine includes 2 sets of inspection stations and 20 high-resolution cameras. Each sample undergoes over 324 image captures for foreign object inspection and more than 2 images for appearance inspection, ensuring reliable defect detection.
What types of pharmaceutical bags can the optical inspection machine handle?
This non-contact inspection system is suitable for various types of IV bags used in the medical field, including infusion bags, soft bags for aqueous injections, and single/double-tube hanging-ear IV bags.
What are the key advantages of the automatic IV bag inspection machine?
- High inspection efficiency of up to 120 bags per minute
- Capable of continuous, stable operation for long durations, saving costs and boosting productivity
- Accurately detects defects while minimizing false detections, maximizing patient safety in IV bag production
