Glass Lined Reactor

Glass Lined Reactor
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Corrosion-resistant reaction vessels for chemical, pharmaceutical, and industrial applications

Glass lined reactors are corrosion-resistant pressure vessels widely applied in chemical, pharmaceutical, food, dye, and other industrial processes. By combining the strength of steel with the stability of glass, reactors have an increased performance in processes such as mixing, hydrolysis, emulsification, neutralization, and crystallization.

  • Capacity range: 50 – 80,000 L
  • Maximum pressure: up to 16 bar (atmospheric to high pressure)
  • Operating temperature range: –19 °C to 200 °C
  • Standards: CE/JIS/ASME/GB

The internal steel surface of the reactors is coated with a glass enamel layer and fused to the metal at high temperature, forming a smooth and durable lining that adheres firmly to the surface. Through repeated high-temperature treatments (around 900 °C) the coating develops the necessary resistance to wear, heat, thermal shock, and corrosion, while ensuring a smooth inner layer for easier cleaning and maintenance.

Glass lined reactors are available in a wide range of specifications, with options for customized designs to meet specific process requirements. Agitators can be added to suit different processes, giving the reactor the flexibility to handle a wide range of production needs.

Features
  • Glass lined reactors are available in both metric and imperial standard sizes. Diameter, height, thickness, and other key parameters can also be tailored to specific process requirements.
  • The nozzle layout follows a standard design, but both the size and arrangement can be adjusted to match specific process needs.
  • Agitators can be selected from several types, frame, anchor, impeller, hydrofoil, or pitched blade, depending on the requirements of mixing and reaction.
  • Reactors can be equipped with a conventional jacket, a half-pipe coil jacket, or left without a jacket if the process does not require it.
  • The vessel lining can be produced using different enamel types to suit various processes. The warranty period ranges from 9 to 18 months, depending on the enamel applied.

Open-type glass lined reactors consist of a few important parts: the vessel body, a removable cover, sealing gaskets, and clamps. Sealing gaskets are necessary to form a seal between the cover and the body, while the clamps hold them firmly together, so the reactor stays tightly closed and safe during operation.

The internal design pressure depends on the sealing method. With a packing seal, the vessel is rated for 0.2 MPa. With a mechanical seal, the design pressure can be 0.4 MPa or up to 1.0 MPa, depending on the configuration.

Some glass lined reactor models are equipped with quick-opening manhole covers and dual manholes, to enable easier access for inspection and maintenance. The lid is designed with butt-welded flanges to ensure stronger connections and simplify the installation of extra components, combining durability with practical convenience.

When working with liquid heating or cooling media, the half-pipe coil jacket generally provides better heat transfer performance. Its effective area is smaller, about one-third less than that of a conventional jacket, but the flow rate is two to three times higher. In half-pipe coil jackets, the faster flow helps avoid many of the problems seen in conventional designs, like uneven heat transfer or buildup inside the jacket. This way, the heat spreads more evenly, making the process both more efficient and steadier during operation.

The half-pipe coil jacket is recommended. Cooling water often contains ions such as H⁺ and Cl⁻ that can accelerate corrosion. In conventional jackets, deposits can accumulate and worsen this effect. The faster flow in half-pipe coil jackets minimizes deposits and reduces the risk of wall corrosion.

Yes. These glass lined reactors are CE-certified for the European Union, also comply with Japanese JIS standards, U.S. ASME codes, and Chinese JB standards. Backed by these certifications, they fully meet the compliance requirements for export to EU markets.

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