DPH260D/Q Triple-Servo/Full-Servo Alu-PVC & Alu-Alu Blister Packaging Machine

DPH260D/Q Triple-Servo/Full-Servo  Alu-PVC & Alu-Alu Blister Packaging Machine
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Pharmaceutical Packaging Machinery Since 1998

  • Alu-PVC: 20 to 200 cuts/min, 60 to 400 blisters per minute
  • Alu-Alu: 20 to 160 cuts/min, 80 to 320 blisters per minute
  • Best-selling model for medium to high volume production

The DPH260D/Q blister packaging machine is designed for medium to high volume continuous production in pharmaceutical manufacturing. The equipment is driven by servo motors. The cutting frequency is 20 to 200 cuts/min for Alu-PVC and 20 to 160 cuts/min for Alu-Alu, with a maximum output of 1.92 million units per shift (4 blisters per stroke, 10 units per blister, 100 cuts/min, 8 hours per shift).

The blister packaging machine is suitable for packaging solid dosage forms of various shapes and sizes, including tablets, capsules, soft gel capsules, and irregular shaped products. Supported materials include Alu-PVC, PVDC, Alu-Alu, and PET.

Manufactured in strict compliance with GMP and ISO 9001 quality standards, the machine features a fully enclosed stainless-steel body, ensuring packaging compliance, operational safety, and hygienic production conditions.

Applications

Packaging of capsules and tablets for pharmaceutical, food, and cosmetic industries.

Alu-Alu blister packaging
Alu-PVC blister packaging
Features
  • Alu-Alu blister packaging machines are formed by stamping and sealed using roller heat sealing, ensuring stable packaging efficiency and uniform blister appearance.
  • A dedicated Alu-Alu feeding system enables fast loading and unloading.
  • HMI and PLC control with stepless frequency regulation and servo motor drive allow one-touch parameter setting and mode switching.
  • Vision inspection system uses internationally recognized brands and provides high detection accuracy.
  • Multiple safety protection alarms, including material shortage, door access, temperature, air pressure, and cooling water alarms.
  • Quick splicing system for packaging materials.
  • Interchangeable operation between Alu-Alu and Alu-PVC formats.
  • Extended filling platform improves finished product yield, with optional conveyor integration.
  • Cooling options include circulating water or external tap water connection.
  • Waste-free punching saves approximately 10 percent of packaging materials.
Technical Specifications
Cutting efficiency Alu-PVC: 20 to 200 cuts/min
Alu-Alu: 20 to 160 cuts/min
Max. forming area 220 × 260 mm
PVC film 260 × 0.15 to 0.45 mm
PTP 260 × 0.02 to 0.03 mm
Total power Full-servo: 18.75 kW
Three-servo: 12.75 kW
Power supply 380 V, 50 Hz
Dimensions (L*W*H) 4470 × 1000 × 1700 mm
Weight Full-servo: 2600 kg
Three-servo version: 2500 kg
Forming method Alu-PVC blisters formed by pressure forming
Alu-Alu blisters formed by stamping
Sealing method Roller sealing
Noise level 75 dB(A)
Automatic inspection Vision inspection
Max. forming depth Alu-PVC: 18 mm
Alu-Alu: 12 mm
Compressed air consumption 1.1 m³/h (20 liters per minute)
Compressed air pressure 0.5 to 0.7 MPa
Cooling water consumption 0.19 m³/h (3.2 liters per minute)
Three-Servo VS Full-Servo Blister Packaging Machine
Full-servo drive system

Forming, indexing, heat sealing, punching, feeding, printing, robotic handling, and registration alignment are all servo-driven. All modules operate in coordinated linkage, enabling system-wide shutdown in case of faults while maintaining positional memory during power loss or stoppage. Individual modules can also operate independently for maintenance and adjustment.

Three-servo drive system

Servo drive is applied to forming and indexing, active heat-sealing rollers, and punching feed. Other forming, punching, and printing stations are synchronized through mechanical transmission driven by the main motor, with speed controlled via frequency inverter. Mold changes require only parameter adjustment on the HMI, significantly reducing changeover time.

Production Process
    1. Web splicing station
    1. Forming station
    1. Rotary feeding station
    1. Universal feeding station / Alu-Alu (irregular shaped) feeding station
    1. Heat sealing station
    1. Punching station
Customer Cases
Henan Tianfang Pharmaceutical Co., Ltd.

The DPH260Q full-servo Alu-PVC blister packaging machine was introduced into a solid dosage production line to replace existing low-speed equipment that could not support upstream and downstream line integration. The equipment supports multiple product specifications with fast mold changeover. A belt drive replaces traditional chains, reducing wear, noise, and lubrication requirements, significantly improving operational accuracy and meeting multi-specification packaging demands.

Key parameters include speed range, supported materials, forming area, temperature control accuracy, and maintenance and operating costs, all of which directly affect efficiency and packaging quality.

Stable sealing effectively prevents moisture and oxygen ingress, reducing oxidation and degradation risks and extending product shelf life.

Alu-Alu and Alu-PVC blister packaging machines feature stainless steel enclosure design and comply with GMP and ISO 9001 quality standards, ensuring durability, production efficiency, and compliance for medical device packaging.

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