Baking Tunnel Oven
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Integrated Automated Bakery Production Solutions
From industrial bakery equipment to complete automated bakery lines
The baking tunnel oven is a high-efficiency, precise, and energy-saving continuous-baking solution designed for the food industry, such as bakery and confectionery applications. This baking oven features a food-grade stainless steel structure with a modular design, enabling easy installation, maintenance, and high-level customization based on product requirements. It is suitable for baking bread, cakes, toast, hamburger buns, and other bakery products.
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Features
- Advanced Temperature Control: Features a PID intelligent control system for precise regulation and fast response. Its proportional fuel supply system automatically adjusts the air–fuel ratio for stable and efficient combustion, ensuring energy efficiency. Intelligent high/low flame switching optimizes accuracy and energy use, while PID re-ignition heat-retention control maintains stable temperatures across a 20%–100% firing range.
- Energy Efficiency & Optimized Maintenance: A precision automatic oil dosing system reduces annual conveyor bearing oil consumption by up to 50%. Additionally, differential-thickness imported insulation (280mm sides, 250mm top, 100mm bottom) minimizes heat loss, and an integrated automatic dry-brush system cuts manual grate maintenance.
- Modular & Hygienic Design: The modular structure allows for flexible customization of length and heating zones, simplifying installation and future expansion. The food-grade stainless steel exterior is corrosion-resistant and easy to clean, while the electrical cabinet includes a dedicated AC unit to prevent overheating and ensure control system stability.
- Uniform Baking Performance: Each fire tube's flame angle and intensity can be independently adjusted for even browning during baking. An optional micro-circulation air system enhances heat distribution, baking uniformity, and moisture retention. The oven features distinct preheating/expansion, setting, and baking zones to accommodate diverse product profiles.
- Reliable Ignition & Monitoring: A custom cooperative spot ignition system automatically matches the air–fuel ratio and supports multiple ignition attempts, ensuring high success rates and stable operation. Each temperature zone includes a customizable observation window for real-time monitoring.
- High-Quality Core Components: Approximately 85% of core components are from globally recognized top-tier brands, ensuring durability and operational stability. An imported ABB variable-speed drive enables 1–10x speed adjustment (10–100 min bake time), while imported gear motors guarantee smooth, reliable conveying.
Process Comparison
| Comparison Item | C1 Tunnel Oven | Conventional Tunnel Oven |
| Temperature Control | PID intelligent control proportional fuel supply dynamic adjustment | Manual or basic temperature control |
| Energy Efficiency | Precision oil dosing advanced insulation structure | No automatic oil dosing or standard insulation |
| Baking Uniformity | Independent fire tube control optional micro-circulation air | Uneven heat distribution |
| Ignition System | Patented automatic multi-ignition with stable air–fuel ratio | Single ignition |
| Modular Customization | Flexible expansion based on product requirements | Fixed structure |
| Material | Fully food-grade stainless steel | Standard stainless steel or carbon steel |
| Operational Stability | Electrical cabinet with air-conditioning high-end imported motors | Standard electrical control |
| Cleaning System | Automatic dry-brush grate cleaning | Mostly manual maintenance |
Configuration & Options
- Heating Methods: Direct flame, electric, or hot-air circulation
- Air Circulation System: Micro-circulation for uniform heating
- Drive System: Variable-speed motor (ABB)
- Optional Modules: Heat retention delay, independent zone control, and online cleaning (CIP) modules