Automatic Seamless Rolled Ring Forging Line
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Automatic forging line covering upsetting, punching, piercing, radial-axial ring rolling processes for ring blank production
Technical Specifications
- Ring outer diameter: 160mm - 16000mm
- Ring height: 40mm - 5000mm
Note: We offer customized design solutions for your factory's specific product requirements, providing comprehensive one-stop technical services to ensure both optimal production efficiency and product quality across the entire line.
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Our ring free forging production line can process raw materials directly into finished ring products. The main equipment includes: a forging manipulator for handling raw materials, a hydraulic forging press for upsetting and piercing the blank, a forging manipulator for blank transfer and positioning, a radial-axial ring rolling machine for ring rolling, a forging manipulator for finished ring removal, and a straightening press for correcting ring deformation.
Features
- Integrated control Enjoy synchronized operation and seamless control across all individual machines within the production line, ensuring a smooth and efficient workflow.
- Full automation Achieve unparalleled automation as ring blanks are automatically conveyed, handled, precisely positioned for rolling, and undergo real-time online inspection. This automates the entire ring forging process, minimizing manual intervention.
- Intelligent monitoring & maintenance The intuitive display terminal provides continuous monitoring of the production line's operational status. Should any fault be detected, the system intelligently notifies on-site maintenance personnel via the network, ensuring prompt and efficient resolution to maintain continuous production.
- Flexible & cost-efficient production Our full CNC system intelligently adapts to various ring product sizes. This allows for diverse product manufacturing without the need for additional mold costs, perfectly meeting varied customer order demands and enhancing production flexibility.
- Optimized yield & material savings Our ring rolling production lines leverage computer-simulated curves to accurately reflect the forging's state, resulting in superior yield rates and significant material savings compared to traditional ring forging methods.
- Simplified operation & reduced labor Experience remarkably simple and convenient operation that slashes labor requirements by up to 60% compared to conventional forging processes. Ordinary workers can achieve proficient operation after minimal training, drastically lowering labor costs and the demand for highly specialized skills.
- Exceptional durability & stability Constructed from robust cast steel, our equipment boasts a rigid and stable structure that resists deformation, ensuring long-lasting durability and reliable performance even under demanding conditions.
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Finished Products
Our automatic seamless rolled ring forging lines are capable of producing a wide array of high-quality metal ring components, including various sizes of bearing rings, flange rings, idler wheels, and more.
What core equipment is included in the complete production line?
What core equipment is included in the complete production line?
The complete line integrates essential equipment: raw material handling manipulators, hydraulic presses for blank preparation, precise blank transfer manipulators, the radial-axial ring rolling machine for optimal ring formation, finished ring removal manipulators, and straightening presses.
How do I select the right production line for my needs?
How do I select the right production line for my needs?
To choose your ideal line, consider: annual output and cycle time, required ring dimensions (O.D., thickness, height), material types (especially challenging alloys), desired automation level, available site layout, and your budget.
Can Longyan Machinery support customized production line layouts?
Can Longyan Machinery support customized production line layouts?
Yes, absolutely. We specialize in tailoring U-shaped, straight-line, or L-shaped configurations to precisely match your factory's space, process requirements, and efficiency goals.
What products can be produced with Longyan Machinery's ring processing equipment?
What products can be produced with Longyan Machinery's ring processing equipment?
Our advanced CNC ring processing equipment, including CNC ring rolling machines, hydraulic open die forging presses, hydraulic free forging presses, and orbital forging presses, enables professional production of a wide array of ring components. This includes: bearing inner/outer rings, flanges, gears, slewing bearings, connecting rings, large-diameter rings, turbine rings, and small-to-medium precision rings.
Which forging equipment is suitable for producing wind power tower flanges, main shaft rings, and slewing bearing rings?
Which forging equipment is suitable for producing wind power tower flanges, main shaft rings, and slewing bearing rings?
For critical wind power components like tower flanges, main shaft rings, and slewing bearing rings, we recommend our D53KS radial-axial ring rolling machine and hydraulic open die forging press (630-30000T). These machines are engineered for large-diameter ring processing (up to several meters) using high-strength alloy and special steels, ensuring superior durability and high-load performance.